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Replacement of cylinder liner
[Removal]
CAUTION
• If the cylinder liners will need to be reused for some reason
or other, make alignment marks to ensure correct reassem-
bly.
[Installation]
• When replacing the cylinder liner, use the size mark on the
crankcase and the size mark on the piston to select the appro-
priate size of the cylinder liner.
CAUTION
• Using a piston with the size mark different from the size
mark of cylinder liner can lead to engine seizure.
• Apply a thin coat of engine oil onto the outer periphery (hatched
area) of the cylinder liner.
• While pushing the
cylinder liner evenly with hands, gently insert
the cylinder liner into the crankcase.
CAUTION
• Cylinder liners are thinly structured. Therefore, they must
be handled with extreme care.
Size mark
on crankcase
Size mark
on cylinder liner
Size mark
on piston
“1”
“3”
“2A”
“2” “2B”
“1B”
“3A”
“A”“1A”
“3B”
“B”
PISTON, CONNECTING ROD AND CYLINDER LINER