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Mitsubishi L2E Service Manual
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Service Manual Mitsubishi
L-Series diesel engines
V
ersion 08/2004
ENGLISH
9
11
Table of Contents
Default Chapter
1
How to Use this Manual
1
ENGLISH Service Manual Mitsubishi L-Series Diesel Engines
4
Table of Contents
5
General
12
Model, Classification and Use
12
1 Engine Model and Engine Number
12
Engine Model Embossment and Engine Number Stamp
12
2 External View
14
Engine L2
14
Engine L3
15
3 Features
16
Aim of Development
16
Features of the New Series
16
4 Specifications
18
5 Maintenance
19
Engine Oil and Oil Filter
19
Retightening the Cylinder Head Bolts
21
Adjusting the Valve Clearance
22
Adjusting the Fan Belt Tension
23
Bleeding Air from the Fuel System
23
Replacing the Fuel Filter
24
Checking and Adjusting Injection Timing
26
Adjusting the Engine Speeds
27
Checking and Adjustment of Nozzles
28
Checking the Compression Pressure
29
6 Troubleshooting
31
Hints on Using the Trouble-Diagnosis Chart
31
Hard Starting
32
Knocking
33
Overheating
34
Black-Smoky Exhaust
35
Unsteady Idling
36
Low Output
37
Engine Main Parts
39
7 General
40
Specifications
40
Special Tools
41
8 Rocker Arms and Rocker Shaft
42
Disassembly
42
Removal and Installation
43
Inspection
43
9 Cylinder Head
44
Disassembly
44
Removal
45
Inspection and Repair
46
Replacement of Valve Guide
46
Service Manual Mitsubishi L-Series Diesel Engines ENGLISH
47
Repair of Valve Seat
47
Installation
48
10 Valves and Valve Springs
49
Disassembly
49
Engine Main Parts
49
Removal
50
Inspection and Repair
50
Installation
51
11 Inlet Manifold and Exhaust Manifold
52
Disassembly
52
Inspection
52
12 Gear Case and Oil Pump
54
Disassembly
54
Removal
55
Inspection
55
Replacement of Front Oil Seal
56
Replacement of Governor Shaft Bushings
56
Inspection of Governor System
57
Disassembly and Reassembly of Governor Levers
57
Installation of Gear Case Assembly
58
13 Timing Gears
59
Disassembly
59
Removal
60
Inspection
60
Installation of Timing Gears
61
14 Camshafts (Valve and Injection Pump)
62
Disassembly
62
Removal of Valve Camshaft
63
Inspection
64
Installation
65
15 Piston and Connection Rod
66
Disassembly
66
Removal
67
Inspection
68
Installation
69
16 Crankshaft
73
Disassembly
73
Removal
74
Inspection
74
Replacement of Crankshaft Rear Oil Seal
76
Installation
77
17 Cylinder Block
78
Disassembly
78
Inspection
79
Reboring of Cylinder
79
Lubrication System
81
General
82
19 Oil Filter and Oil Pressure Switch
83
Removal and Installation
84
Fuel System
85
General
86
Disassembly
88
21 Fuel Injection Pump
89
Inspecting the Injection Pump While Operating the Engine
90
Inspection
91
22 Injection Nozzle
92
Disassembly
93
Inspection
94
Installation
95
Governor System
97
General
98
Disassembly
99
24 Torque Spring
100
Single Spring Type
101
Inspection
102
Removal and Installation
103
Cooling System
105
General
106
Disassembly
107
26 Fan and Fan Belt
108
27 Water Pump
109
28 Thermostat
110
29 Water Temperature Gage Unit and Thermoswitch
111
30 Air Cleaner
113
Air Cleaner
114
Inspection
115
Air Cleaner Air Cleaner
116
Electrical System
117
General
118
31 General
120
Wiring Diagrams
120
32 Starter
122
Inspection (Assembly)
123
Disassembly
125
Inspection
126
Assembly and Adjustment
128
33 Alternator and Dynamo
129
Dynamo
130
Output Inspection
131
Inspection
132
Installation
135
34 Glow Plug
137
35 Key-Off Stop System
138
Fuel Cutoff Solenoid (ETR Type)
139
36 Glow Timer System
141
37 Periodic Inspection Chart
146
38 Specifications and Maintenance Standards
146
Lubrication System
148
Governor System
149
Electrical System
150
39 Tightening Torque Chart and Sealant Chart
152
Tightening Torque for Main Bolts
152
Tightening Torque for Common Bolts and Nuts
152
Tightening Torque for Common Plugs
153
Sealant Chart
153
40 Special Tools
154
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Operation Manual
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Mitsubishi L2E Specifications
General
Engine Model
L2E
Number of Cylinders
2
Starting System
Electric starter
Lubrication System
Forced lubrication by trochoid pump
Cooling System
Water-cooled
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