Engine
SHOP MANUAL MT26-31 - 06.2005
Tier-3 710655-
Ch 1 page 3
Pistons and cylinder liners .................................................................. 73
Special tools ................................................................................................................................74
Connecting rods ..........................................................................................................................75
Removing and dismantling connecting rods and pistons ............................................................76
Renewal of bearing bushing in connecting rod ...........................................................................78
Pistons ........................................................................................................................................80
Assembling piston and connecting rod .......................................................................................82
Cylinderblock ........................................................................................ 83
Cylinder liner ...............................................................................................................................83
Removing the cylinder liners .......................................................................................................85
Measuring the cylinder liner height .............................................................................................86
Fitting the cylinder liners .............................................................................................................87
Fitting the piston and connecting rod ..........................................................................................88
Flywheel and flywheel housing........................................................... 90
Special tools ................................................................................................................................91
Removing the flywheel ................................................................................................................91
Renewing the rear crankshaft seal ..............................................................................................93
Removing the flywheel housing ..................................................................................................93
Fitting flywheel housing ...............................................................................................................94
Fitting the flywheel ......................................................................................................................96
Timing gears ......................................................................................... 97
Gear drive ...................................................................................................................................97
Belt drive collant pump, generator and AC compressor ..............................................................98
Renewing the seal in the front cover ...........................................................................................99
Crankshaft damper ....................................................................................................................100
Timing gear, view exploded .......................................................................................................101
Special tools ....................................................................................... 102
Crankshaft seal .........................................................................................................................103
Timing gear cover......................................................................................................................105
Intermediate gear ......................................................................................................................107
Crankshaft gear ........................................................................................................................108
Camshaft gear ..........................................................................................................................109
Camshaft ............................................................................................ 110
Crankshaft .......................................................................................... 112
Lubrication system ............................................................................ 114
Oil pump ....................................................................................................................................114
Lubrication oilways ..................................................................................................................115
Oil pressure ...............................................................................................................................116
Oil cooler, engine .....................................................................................................................117
Oil cooler view ...........................................................................................................................118
Renewing seals .........................................................................................................................119
Oil filter ......................................................................................................................................120
Centrifugal oil cleaner ....................................................................... 121
Dismantling and assembly ........................................................................................................122
Cooling fan ......................................................................................... 126
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