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Newport MM4005 User Manual

Newport MM4005
417 pages
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Table of Contents

Questions and Answers:

Newport MM4005 Specifications

General IconGeneral
BrandNewport
ModelMM4005
CategoryController
LanguageEnglish

Summary

Warranty

Limitation of Warranty

Details the conditions under which the warranty is voided, such as misuse or modification.

EC Declaration of Conformity

Section 1 Introduction

1.1 Safety Considerations

Outlines essential safety precautions for operating the equipment and preventing hazards.

1.2 Conventions and Definitions

Defines safety symbols, warnings, and terminology used throughout the manual for clarity.

1.3 General Description

Describes the MM4005 controller's features, capabilities, and typical system configurations.

1.4 System Setup

Details the procedures for connecting motion devices and performing the initial power-on sequence.

Section 2 Local Mode

2.1 Quick Start

Provides a guided tour of basic LOCAL mode operations, including turning motors on and executing simple motions.

2.2 Controller Configuration

Covers essential setup parameters for the controller, including General and Axis-specific configurations.

2.3 Operating In Local Mode

Outlines how to perform essential motion tasks and commands directly from the front panel.

2.4 Programming In Local Mode

Details the process of creating, editing, and managing motion programs using the front panel interface.

Section 3 Remote Mode

3.1 Remote Interfaces

Explains the RS-232-C and IEEE-488 interfaces for ASCII command communication.

3.2 Softwares

Lists compatible software for communicating with the controller, including NEWPORT MOTION Suite.

3.3 Communication Principles

Covers conventions, command syntax, and controller responses for remote communication.

3.4 Command Summary

Provides a comprehensive list of MM4005 commands, categorized and alphabetized.

Section 4 Motion Control Tutorial

4.1 Motion Systems

Describes the basic components and architecture of a typical motion control system.

4.2 Specification Definitions

Explains key motion control terms and performance specifications for accurate interpretation.

4.3 Control Loops

Details servo loop types (open/closed) and the PID algorithm with feed-forward.

4.4 Motion Profiles

Explains common motion profile types like Move, Jog, and Home Search.

4.5 Encoders

Explains the types of encoders used for position sensing in motion control.

4.6 Motors

Covers the characteristics and types of stepper and DC motors supported by the MM4005.

4.7 Drivers

Explains the function and types of motor drivers integrated with the MM4005 controller.

Section 5 Trajectory Functions Tutorial

5.1 Definition of Terms

Defines key terms related to trajectories, including Trajectory, Element, Vector, Velocity, and Acceleration.

5.2 Trajectory Description and Conventions

Outlines the rules and conventions for creating and implementing multi-axis trajectories.

5.3 Geometric Conventions

Explains the coordinate system and angle conventions used for defining trajectory geometry.

5.4 Defining Trajectory Elements

Details methods for defining line and arc segments within a trajectory.

5.5 Programming a Trajectory

Covers the process of programming trajectories, including rules and examples for element definition and execution.

5.6 Trajectory Element Parameters

Details parameters used to define trajectory elements like lines and arcs, and the use of the LT command.

5.7 Trajectory-Specific Commands

Lists commands for setting up, defining, reporting, and synchronizing trajectory elements.

Section 6 Feature Descriptions Tutorial

6.1 Synchronizing Events to Motion

Details how to generate synchronized output pulses based on axis position or trajectory events.

6.2 Synchronized Axes (Electronic Gearing)

Explains how to configure axes for synchronized motion, where slaves follow a master axis.

6.3 Automatic Program Execution on Power-On: EO Command or from the Front Panel

Describes setting up programs to run automatically upon controller power-on.

6.4 Continuous Motion: MV Command

Explains the MV command for initiating continuous or infinite axis movement.

6.5 Automatic Displacement Units Change: SN Command or from the Front Panel

Covers changing displacement units and how parameters are automatically recalculated.

6.6 Stage Type Selection: SF Command or from the Front Panel

Explains how to select motion device configurations from the MM4005 database using SF command.

6.7 Reading parameters with “?”

Details how to query the current value of parameters by appending a question mark.

6.8 Error Reporting: TD Command

Explains how to report program errors and list the specific line where the error occurred.

6.9 Integral Gain Saturation Limit: KS Command

Details the KS command for setting the saturation limit of the PID integral factor.

6.10 Program Editing: EP Command

Covers the EP command for entering and editing programs directly on the controller’s front panel.

6.11 Firmware Updates

Provides information on updating the MM4005 firmware without affecting stored programs.

6.12 Joystick

Explains how to use the joystick for remote manual manipulation of axes.

6.13 Changing the Display Precision: NP Command or from the Front Panel

Details how to adjust the number of decimal digits displayed for position values.

6.14 Periodic Display Mode: CD Command or from the Front Panel

Covers setting up periodic display of axis positions during motion for monitoring.

6.15 “$” Parameter

Explains the MM4005's variable buffer system for strings, integers, and floating-point numbers.

6.16 Asynchronous Acquisition: AQ Command

Describes the AQ command for saving axis positions to the trace buffer, with optional synchronization pulse.

6.17 Executing Sub-Routines in a Program: EX Command

Explains how to call and execute sub-routines (command blocks) within a main program.

6.18 Load Communications Mode: CM Command

Details the CM command for remotely configuring communication parameters.

6.19 Analog Input/Output: AM, RA, YO, YR Commands

Covers commands for managing analog inputs and outputs for user applications.

6.20 Default Mode: S-CURVE Profile

Explains the S-CURVE profile for achieving smooth acceleration and deceleration.

6.21 Integrator Factor Saturation Level in Position PID Loop Corrector: KS Command

Details the KS command for setting the saturation limit of the PID integral factor.

Section 7 Servo Tuning

7.1 Servo Tuning Principles

Explains the fundamental principles of PID servo loop tuning and parameter adjustments.

7.2 Tuning Procedures

Outlines step-by-step procedures for tuning servo parameters to improve system stability and accuracy.

Section 8 Appendices

A Error Messages

Lists and describes all error codes and their meanings for troubleshooting.

B IEEE-488 Link Characteristics

Details the IEEE-488 interface functions, subsets, and SRQ usage supported by the controller.

C Connector Pinouts

Provides detailed pinout information for all connectors on the MM4005, including motor, I/O, and communication interfaces.

D Motion Program Examples

Offers practical examples of motion programs to illustrate programming structure and language.

E Troubleshooting Guide

Offers systematic solutions for common problems and hardware issues.

F Decimal/ASCII/Binary Conversion Table

Provides conversion tables for decimal, ASCII, and binary data representations.

G Factory Service

Outlines the process for obtaining factory service and repair for the MM4005.

Section 9 Index

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