EasyManua.ls Logo

Nordmann Engineering AT4 D User Manual

Nordmann Engineering AT4 D
76 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATING INSTRUCTIONS
Steam generator
Nordmann AT4 D
2559432 EN 1412
NORDMANN
ENGINEERING

Table of Contents

Other manuals for Nordmann Engineering AT4 D

Question and Answer IconNeed help?

Do you have a question about the Nordmann Engineering AT4 D and is the answer not in the manual?

Nordmann Engineering AT4 D Specifications

General IconGeneral
BrandNordmann Engineering
ModelAT4 D
CategoryIron
LanguageEnglish

Summary

Introduction

Initial Product Introduction

Welcome and overview of the Nordmann AT4 D steam generator.

Operating Instructions Scope

Defines manual's scope, limitations, and target audience.

Safety Symbols and Guidelines

Cautionary Symbols Explained

Explains CAUTION, WARNING, and DANGER symbols.

Manual Handling and Copyright

Instructions for safekeeping, language versions, and copyright.

Safety Precautions

General Safety Requirements

Safety rules for personnel and unit markings.

Personnel Qualification and Intended Use

Requirements for operators and proper application of the unit.

Unit Hazards and Behavior

Electrical, Scalding, and Burn Hazards

Details specific dangers from the unit.

Emergency Procedures and Modifications

Actions during danger and modification restrictions.

Product Overview

Model Variations

Details available models based on heating voltage and capacity.

Model Designation Key

Explains how to interpret model numbers.

Unit Identification

Type Plate Information

Describes details found on the unit's type plate.

Steam Generator Construction

Component Identification Diagram

Lists and labels parts of the steam generator.

Functional Description

Steam Generation Process

Explains how the unit produces steam.

Steam Generator Operation Details

Level Monitoring and Drainage

Explains water level detection and automatic draining.

Lime Management and Control

Covers mineral handling and steam production regulation.

Accessory Control

Details control of lights and fans.

Humidification System Overview

Humidification System Components

Lists and labels components of the humidification system.

Operation

Commissioning Procedures

Steps to put the steam generator into operation.

Critical Commissioning Safety

Emphasizes dangers of operating damaged units.

Operating Notes

Display and Operating Elements

Describes the control panel, buttons, and indicators.

LED Status Indicators

Explains the meaning of Red, Yellow, and Green LEDs.

Operation Monitoring and Environment

Remote Fault Indication

How status is shown remotely.

Cold Environment and Inspections

Procedures for low temperatures and regular checks.

Unit Shutdown and Draining

Manual Draining Procedure

Steps for manual draining.

Taking Unit Out of Operation

Procedure to shut down the unit safely.

Burn Hazard During Shutdown

Safety warning for hot components during shutdown.

Unit Control Operations

Control Unit and Menu Overview

Introduction to using the control panel.

Basic Control Panel Operation

How to use the control panel buttons.

Menu Navigation and Settings Levels

Menu Structure Overview

Visual guide to the menu hierarchy.

Settings Levels (User, Engineering, Diagnostic)

Overview of different access levels.

Basic Steam Bath Settings

Control Mode Selection (Manual/Timer)

Choosing between manual and timed operation.

Steam Bath Time and Fragrance Configuration

Setting Steam Bath Duration

Setting the length of the steam bath.

Fragrance Pump Settings

Configuring fragrance intensity and timing.

Effect Light Control

Switching Effect Light On/Off

Controlling the secondary lighting.

User Settings Menu

Accessing User Settings

Path to enter the user settings menu.

Language and Bath Settings

Changing display language and main bath settings.

Operation Mode and Week Timer Configuration

Setting Operation Mode (Panel/WeekTime)

Selecting automatic or manual start.

Week Timer Setup

Configuring scheduled operation.

Week Timer Activation and Max Heating Time

Activating and Configuring Week Timer

Detailed steps for week timer setup.

Setting Maximum Heating Time

Limiting the heating duration.

Fan Control Settings

Fan Operation Modes

Settings for units without or with a 3-step fan.

Fan Operation Parameters

Exhaust Fan Control Settings

Details for Fan Out, Drying Time, and Hysteresis.

Supply and Exhaust Fan Operation

Combined Fan Mode Settings

Configuration for units with both supply and exhaust fans.

Fan Operation Modes and Parameters

Fan Mode and Bathing Behavior Settings

Covers Mode, While Bathing, While Light, Fan In.

Fan Control Parameters

Covers PrePurge Time, Drying Time, Hysteresis for both fans.

Fragrance and Light Control

Fragrance Pump Activation

Configuring fragrance pump modes.

Light Control Modes

Setting manual or automatic light operation.

Sensor Signal Settings

Temperature Sensor Configuration

Setting up temperature sensors.

Analog Sensor Parameters

Details for Signal Source, Mode, Type, Offset.

Linearised 0-10V Temperature Input

0-10V Temperature Sensor Settings

Configuring 0-10V temperature inputs.

OV and 10V Temperature Points

Setting temperature values for 0V and 10V signals.

Humidity Sensor Input Configuration

Analog Humidity Sensor Settings

Configuring humidity sensors.

Humidity Signal Type Selection

Choosing the type of humidity signal.

Modbus Control Signal Input

Modbus Communication Settings

Configuring Modbus connection parameters.

Modbus Signal Source and Mode

Setting signal source and operation mode.

Controller Settings

Setting Controller Type (P/PI)

Choosing the control algorithm.

Proportional and Integral Time Settings

Configuring controller parameters.

Quasi On/Off Control Configuration

Quasi On/Off Control Parameters

Setting Mode, OnThreshold, Hysteresis.

Maximum Door Opening Time Setting

Setting door open limit.

Cylinder Type and SC System Configuration

Selecting Steam Cylinder Type

Identifying the installed cylinder.

SC System Configuration

Settings for the lime management system.

SC Pump Activation/Deactivation

Turning the SC pump on or off.

SC Pump Operation Time and Capacity Limitation

SC Pump Operation Time

Setting SC pump run duration.

Water Management Settings

Supply Water Conductivity Range

Setting water conductivity limits.

Setting the Drain Factor

Adjusting the drain factor.

Standby Operation Modes

Idle Operation Modes

Configuring standby without draining.

Standby with Cylinder Draining

Setting standby with partial or full draining.

Drain Mode and Delay Settings

Configuring drain mode and delay.

Standby Keep Warm/Humidity Function

Keep Warm/Humidity Mode Settings

Configuring standby for maintaining temp/humidity.

Keep Warm/Humidity Parameters

Setting temperature, humidity, and duration.

Standby Anti-Freeze and Forced Draining

Anti-Freeze Standby Mode

Setting standby to prevent freezing.

Forced Draining Activation

Enabling or disabling forced draining.

Time, Date, and Display Settings

Forced Draining Time Setting

Setting delay for forced draining.

Setting System Date and Time

Adjusting internal clock.

Display Contrast Adjustment

Adjusting screen visibility.

Modbus Settings

Modbus Network Configuration

Setting up Modbus communication.

Modbus Address and Parity

Configuring network address and parity.

Remote Terminal Communication Settings

Remote Terminal Connection Setup

Configuring communication with the remote terminal.

Diagnostic Functions

Error History Inquiry

Viewing past malfunctions.

Error Details Display

Information shown for each error.

Unit Information Inquiry

Unit Status Parameters Overview

Listing current operational data.

Remote Component Testing

Performing Remote Steam Bath Tests

Running tests on steam bath components.

Test Selection and Activation

How to choose and run tests.

Remote Relay and Module Testing

Performing Remote Relay Tests

Testing various relays remotely.

Performing Module Tests

Testing individual unit modules.

Remote Terminal Operation

Remote Terminal Menu Overview

Structure of the remote terminal interface.

Remote Terminal Display Levels

Overview of remote terminal screen states.

Steam Generator Interface Details

Display and menu levels for connected generators.

Remote Terminal Settings

Setting Remote Terminal Language

Changing the language on the remote terminal.

Configuring Multiple Steam Generators

Setting up connection to multiple units.

Remote Terminal Error History

Viewing error logs via the remote terminal.

Remote Terminal Configuration Adjustments

Resetting Remote Terminal Error History

Clearing error logs on the remote unit.

Setting Baudrate and Display Contrast

Configuring communication speed and screen appearance.

Maintenance Procedures

Important Maintenance Notes

Essential information before starting maintenance.

Personnel, General, and Safety Notes

Requirements for staff, general advice, and crucial safety warnings.

Maintenance Task Summary

Maintenance Stages and Tasks

Overview of maintenance work by stage.

Component Removal and Installation

Steam Cylinder Removal and Installation

Detailed steps for replacing the steam cylinder.

Steam Cylinder Replacement Details

Cylinder Handling Precautions

Safety warning for handling the steam cylinder.

Steam Cylinder Installation Steps

Cylinder Installation and Hose Connection

Procedures for installing the cylinder and connecting hoses.

Steam Hose and Connector Warnings

Safety notes for steam hose and plastic connector.

Drain Cup Removal and Installation

Drain Cup Replacement Procedure

Steps to remove and install the drain cup.

Water Cup and Hose Replacement

Water Cup and Hose Removal/Installation

Procedures for replacing the water cup and hoses.

Drain Pump Removal and Installation

Drain Pump Replacement Procedure

Steps for removing and installing the drain pump.

Inlet Valve Removal and Installation

Inlet Valve Replacement Procedure

Steps for removing and installing the inlet valve.

Cylinder Receptacle Removal and Installation

Cylinder Receptacle Replacement Procedure

Steps for removing and installing the cylinder receptacle.

Cleaning Unit Components

Cleaning Water Hoses, Inlet Valve, Drain Pump, and Water Cup

Instructions for cleaning specific parts.

Cleaning Other Components

Cleaning Drain Screen, Drain Cup, Receptacle, and Interior

Instructions for cleaning remaining parts.

Interior Cleaning Safety Warning

Caution regarding electrical connections during interior cleaning.

Cleaning Agent Guidelines

Safe Cleaning Agent Usage

Information on permitted cleaning agents.

Warnings for Formic Acid and Aggressive Substances

Safety advice for specific cleaning agents.

Resetting Maintenance Indication

Resetting Yellow LED Maintenance Light

Procedure to clear the maintenance warning.

Fault Elimination

Fault Indication Methods

How malfunctions are displayed on the unit.

Warning and Error Message Details

Descriptions of warning and error messages.

Malfunction Lists

System Faults

Faults related to system components and configuration.

Unit Specific Faults

Humidifier, Temperature, and Filling Time Faults

Common unit faults and their causes.

Electrode Current and Foam Faults

Electrode Current and Foam Detection Issues

Faults related to electrode current and foam.

Cylinder Service and Maintenance Warnings

Alerts for steam cylinder service needs.

Sensor and Standby Mode Faults

Sensor Signal Missing and Standby Failures

Faults related to sensors and standby operation.

Fault Elimination Notes and Error Reset

DANGER: Electric Hazard During Fault Fixes

Safety warning for troubleshooting electrical issues.

Resetting Error Indication Lights

Procedure to clear error indicators.

Replacing Backup Battery

Control Board Battery Replacement

Steps to replace the backup battery.

ESD and Battery Disposal Warnings

Safety precautions during replacement and disposal.

Decommissioning and Disposal

Taking the Unit Out of Service

Procedures for removing the unit.

Disposal and Recycling Guidelines

Environmental guidelines for disposal.

Product Specifications

Technical Data Table

Detailed technical specifications.

Wiring Diagram

Wiring Diagram Component Identification

Labels and descriptions for wiring diagram elements.

Related product manuals