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E-Drill
Perfect Point E-Drill User Manual
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®
Fastener Remo
val System
User Guide
S
YSTE
M
P
ART
N
UMBERS
CP1-
SY
-111
CP1-
SY
-141
CP1-
SY
-160
CP1-
SY
-121
CP1-
SY
-150
CP1-
SY
-170
CP1-
SY
-131
CP1-
SY
-151
TM
2
Table of Contents
Warnings
2
Contents
6
Table of Contents
6
Cp1-Sy
7
Operating Environment
8
Ce Declaration of Conformity
9
Csa Certificate of Compliance
10
Description of Symbols Used in Product Labeling
11
1 Product Overview
12
Major Components
12
Technical Specifications
12
Operating Principle
12
E-Drill Hand Tool General Features and Controls
14
E-Drill Hand Tool Configurations
16
Center Ground (CG) E-Drill Hand Tool, Part No. CP1-CED-010
17
External Ground (EG) E-Drill Hand Tool, Part No. CP1-CED-020
18
Mobile Service Unit Features, Controls, and Connections
19
Work Area
19
Dielectric System
20
Touch-Screen Display
20
Cp1-Sy
21
Cp1-Sy
22
Cp1-Sy
23
Touch-Screen Display Command Screens
25
2 Operation
27
Using the Part Number Selector
27
Using the Visual Selector
28
Cutting Electrode Sizes and Electrode Guide Color Matching
29
Removal of Button-Head Fasteners
30
Removal of Flush-Head Fasteners
34
Universal Flush Head Locator (FHL)
35
Removal of Fastener Collars
37
Removal of Blind Core-Bolt Fasteners (Cherry, OSI Etc.)
39
Monogram OSI Fasteners
39
Monogram Composi-Lok Fasteners
39
Blind Fasteners
40
Electrode Replacement
40
Installing the Umbilical Extension
44
Keys to Successful Operation of the E-Drill
45
3 System Maintenance
47
Maintenance Warnings
47
Reset Maintenance Counters
47
Maintenance Screens
48
System "Top off
48
Empty Sediment Tank
49
Replace Filter
51
System Bleeding and Charging Procedure
53
Checking Vacuum and Pressure (CP1-SY-151 Only)
53
Cp1-Sy
53
Weekly Maintenance
54
Ground Pin Adjustment and Replacement (Applies to CG and BG Hand-Tools Only)
54
Document no
54
Draining of System for Storage or Transport
56
4 Appendix 1. Advanced Functions
57
Password Entry
57
Accessing Advanced Functions
58
Current Part Tab - Override Library Settings
58
System Tab - Override System Cut Parameters
59
Manual Tab - Reset System Counters and Update Part Number Library
59
5 Appendix 2. Adapter Charts and Cross Reference Data
60
Electrodes
60
Electrode Information
60
Electrode Material Usage
61
Electrode Part Number Legend
61
Electrode Guides
63
Revision
63
Flush Head Locating Systems
64
Triton Lane Huntington Beach, CA
64
Aperture Seals
65
FHL Adapter and Guide Assembly
65
Universal Flush Head Locator (FHL)
65
Button Head Locating System
66
Fixed Diameter Button Head Locator (BHL) Assembly
66
Slimline Button Head Locators
67
BHL Adapter and Guide Assembly
68
Vacuum Flush Head Locator System
69
Accessories - S-Blaster, Punches, Drill Stands and Holsters, Toolboxes Etc
69
Custom Adapters and Tooling
69
6 0 APPENDIX 3. Trouble-Shooting Guide
70
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Perfect Point E-Drill Specifications
General
Brand
Perfect Point
Model
E-Drill
Category
Construction Equipment
Language
English
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