Perfect Point E-Drill - Electrode Guides; Revision

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User Guide
Document No.
61-101
Revision:
107
Date:
10/18/2018
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Page 63 of 76
5.2 Electrode Guides:
Electrode guides are inserted into the Adapters installed on the E-Drill to steady and
center the Electrode during the cutting process. Each Guide is sized to a specific
electrode size and color coded for easy visual identification.
The same Electrode Guides are used in both the Flush Head Locator (FHL) and
Button Head Locator (BHL) systems. Electrode guides are used with their respective
Electrode applications as depicted in the chart below.
Note: Guides should be regularly inspected for damage or wear. Heavily used
Guides should be replaced every 5000 cuts (see Hand held terminal for cut counts).
Failure to replace worn guides may increase the potential for airframe damage.
This chart illustrates the Electrode Guide used with each size Electrode.
Electrode Guide and Electrode Usage
Guide P/N
Description
Electrode P/N
EDG0103-0
3/32 Electrode Guide, Nominal-Green Body
EDK0203-0
EDG0103-plus
5/32 Electrode Guide, Plus-White Body
EDK0203-plus
EDG0104-0
1/8 Electrode Guide, Nominal-Orange Body
EDK0204-0
EDG0104-plus
1/8 Electrode Guide, Plus-White Body
EDK0204-plus
EDG0105-0
5/32 Electrode Guide, Nominal-Blue Body
EDK0105-0 / EDK0205-0
EDG0105-plus
5/32 Electrode Guide, Plus- Brown Body
EDK0205-plus
EDG0105-X
5/32 Electrode Guide, 1 Oversize-White Body
EDK0105-X / EDK0205-X
EDG0106-0
3/16 Electrode Guide, Nominal-Yellow Body
EDK0106-0 / EDK0206-0
EDG0106-plus
3/16 Electrode Guide, Plus-Brown Body
EDK0206-plus
EDG0106-X
3/16 Electrode Guide, 1 Oversize-White Body
EDK0106-X / EDK0206-X
EDG0106-Y
3/16 Electrode Guide, 2 Oversize-Turquoise Body
EDK0106-Y / EDK0206-Y
EDG0108-0
1/4 Electrode Guide, Nominal-Black Body
EDK0108-0 / EDK0208-0
EDG0108-plus
1/4 Electrode Guide, Plus-Brown Body
EDK0208-plus
EDG0108-X
1/4 Electrode Guide, 1 Oversize-White Body
EDK0108-X / EDK0208-X
EDG0108-Y
1/4 Electrode Guide, 2 Oversize- Turquoise Body
EDK0108-Y / EDK0208-Y
EDG0110-0
5/16 Electrode Guide, Nominal-Red Body
EDK0110-0 / EDK0210-0
EDG0110-X
5/16 Electrode Guide, 1 Oversize-White Body
EDK0110-X / EDK0210-X
No Guide
Electrode used without a guide installed
EDK0110-Y / EDK0210-Y
No Guide
Electrode used without a guide installed
EDK0112-0 / EDK0212-0
No Guide
Electrode used without a guide installed
EDK0112-X / EDK0212-X
No Guide
Electrode used without a guide installed
EDK0112-Y / EDK0212-Y