WARNINGS .......................................................................................................................................... 2
CONTENTS .......................................................................................................................................... 6
OPERATING ENVIRONMENT: ............................................................................................................ 8
CE DECLARATION OF CONFORMITY .............................................................................................. 9
CSA CERTIFICATE OF COMPLIANCE ............................................................................................ 10
DESCRIPTION OF SYMBOLS USED IN PRODUCT LABELING: ................................................... 11
1.0
PRODUCT OVERVIEW ..................................................................................................... 12
1.1
MAJOR COMPONENTS ....................................................................................................................................12
1.2
TECHNICAL SPECIFICATIONS ........................................................................................................................12
1.3
OPERATING PRINCIPLE ..................................................................................................................................12
1.4
E-DRILL HAND TOOL GENERAL FEATURES AND CONTROLS .................................................................14
1.4.1
E-Drill Hand Tool Configurations .................................................................................................. 16
1.4.2
Center Ground (CG) E-Drill Hand Tool, Part No. CP1-CED-010 ..................................................... 17
1.4.3
External Ground (EG) E-Drill Hand Tool, Part No. CP1-CED-020: .................................................. 18
1.5
MOBILE SERVICE UNIT FEATURES, CONTROLS, AND CONNECTIONS ...................................................19
1.5.1
Work Area .................................................................................................................................... 19
1.5.2
Dielectric System .......................................................................................................................... 19
1.5.3
Touch-Screen Display: .................................................................................................................. 20
1.6
TOUCH-SCREEN DISPLAY COMMAND SCREENS .......................................................................................25
2.0
OPERATION: ..................................................................................................................... 27
2.1
USING THE PART NUMBER SELECTOR ........................................................................................................27
2.2
USING THE VISUAL SELECTOR ......................................................................................................................28
2.3
CUTTING ELECTRODE SIZES AND ELECTRODE GUIDE COLOR MATCHING ..........................................29
2.4
REMOVAL OF BUTTON-HEAD FASTENERS .................................................................................................30
2.5
REMOVAL OF FLUSH-HEAD FASTENERS ....................................................................................................34
2.5.1
Universal Flush Head Locator (FHL): ............................................................................................. 35
2.6
REMOVAL OF FASTENER COLLARS .............................................................................................................37
2.7
REMOVAL OF BLIND CORE-BOLT FASTENERS (CHERRY, OSI ETC.) .......................................... 39
2.7.1
Monogram OSI Fasteners ............................................................................................................. 40
2.7.2
Monogram Composi-Lok Fasteners .............................................................................................. 40
2.7.3
Blind Fasteners ............................................................................................................................. 40
2.8
ELECTRODE REPLACEMENT ..........................................................................................................................40
2.9
INSTALLING THE UMBILICAL EXTENSION ....................................................................................................44
2.10
KEYS TO SUCCESSFUL OPERATION OF THE E-DRILL ..............................................................................45
3.0
SYSTEM MAINTENANCE ............................................................................................................ 47
3.1
MAINTENANCE WARNINGS ............................................................................................................................47
3.2
RESET MAINTENANCE COUNTERS ...............................................................................................................47