Polaris RZR Pro R 2022

IX.2
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
Coolant Flow Diagram ................................................3.17
Coolant Flush ...........................................................2.19
Coolant Temperature Sensor
Test ................................................................... 12.34
Cooling Fan
Bypass Test ........................................................ 12.30
Replacement....................................................... 12.30
Testing ............................................................... 12.29
Cooling System
Coolant Strength and Type .......................................2.16
Pressure Test ................................................ 2.17, 3.18
Specifications ........................................................3.18
Troubleshooting .....................................................1.31
CPS
Testing .................................................................. 4.6
Crankshaft
Main Bearing Selection............................................3.73
Crankshaft Sensor
Testing .................................................................. 4.6
CV Joint / Boot
Replacement.........................................................8.12
Cylinder
Misfire..................................................................1.45
Cylinder Head
Warp Inspection .....................................................3.48
Cylinder Leakdown Test..............................................2.14
D
Dash
Removal............................................................. 11.23
Dash Instruments / Controls ........................................ 11.7
Dash Light ............................................................. 12.28
Decal Replacement ................................................... 11.2
Decimal Equivalent Chart............................................1.18
Diagnostic ...............................................................1.21
Engine Cranks but does Not Start ..............................1.24
No Crank No Start or Slow Crank...............................1.26
Over Heating .........................................................1.27
Warning Lights.......................................................1.28
Disc
Inspection (rear)................................................... 10.27
Inspection-Front............................................2.37, 10.21
Replacement (rear)............................................... 10.27
Replacement-Front............................................... 10.22
Door
Assembly View ...................................................... 11.5
Door Adjustment ..................................................... 11.27
Door Latch
Replacement....................................................... 11.27
Door Panel
Replacement....................................................... 11.27
Drive Belt
Break-In ................................................................ 6.6
Inspection.............................................................. 6.4
Installation ............................................................. 6.5
Removal................................................................ 6.4
Drive Clutch
Assembly .............................................................6.17
Bearing Inspection..................................................6.10
Bushing Inspection .................................................6.14
Button to Tower Clearance ....................................... 6.11
Clutch Inspection ...................................................6.13
Disassembly .........................................................6.10
Installation ............................................................6.18
Operation .............................................................. 6.3
Removal................................................................ 6.7
Roller / Pin / Thrust Washer Inspection........................ 6.11
Roller Removal
Roller Installation ................................................6.12
Shift Weight Inspection ............................................6.12
Spider Removal ..................................................... 6.11
Spring..................................................................6.14
Drive Shaft
Boot Inspection ......................................................2.25
Driven Clutch
Alignment .............................................................6.26
Assembly .............................................................6.24
Assembly View ......................................................6.21
Bushing Service .....................................................6.23
Disassembly .........................................................6.22
Installation ............................................................6.25
Operation .............................................................. 6.3
Removal...............................................................6.20
Spring..................................................................6.23
Driveshaft (Half Shaft)
Diagnostics ...........................................................1.54
Dynamic
Testing .................................................................1.61
Dynamix
Demonstration Mode...............................................9.61
Mode Switch ................................................9.64, 12.16
Suspension Control Module......................................9.61
Dynamix Shocks
Disassembly/Assembly............................................9.61
E
ECT
Test ................................................................... 12.34
ECU
Diagnostic Trouble Codes Overview ...........................1.32
ETC Learn Procedure .........................................4.3, 4.9
Operation Overview ................................................. 4.2
Replacement.......................................................... 4.2
EFI
Operation Overview ................................................. 5.3
Service Notes ......................................................... 5.4
Electrical
Component Locations (front).....................................12.6
Connector Probing Guidelines...................................1.62
Continuity / Resistance ............................................1.63
Current Draw - Key Off ...................................1.66, 12.18
Digital Multi-Meter (DMM) ........................................1.61
Notes...................................................................12.4
Service Notes ........................................................1.61
Special Tools.........................................................12.3
Static and Dynamic Testing ......................................1.61
Testing Current Flow (Amperage) ..............................1.65
Testing For A Short To Ground ..................................1.63
Testing For A Short To Voltage ..................................1.64
Testing for Intermittent Conditions ..............................1.65
Testing Voltage Drop...............................................1.66
Electrical Components
Locations (Rear) ....................................................12.5
Electrical Harness
Retention............................................................ 12.42
Electronic Power Steering (EPS)
Troubleshooting - EPS Non-Functional MIL Off .............1.58
Troubleshooting - EPS Non-Functional MIL On .............1.57
Troubleshooting - Using Digital Wrench® ....................1.59
Electronic Throttle Body
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