Polaris RZR Pro R 2022

IX
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
IX.3
Learn Procedure ................................................4.3, 4.9
Electronic Throttle Control (ETC) ................................... 4.8
Engine
Bearing Selection Identification .................................3.72
Breather Hose Inspection.........................................2.14
Combustion Chamber Cleaning.................................3.51
Connecting Rod Bearing Selction ..............................3.73
Connecting Rod Inspection.......................................3.59
Crankshaft Harmonic Damper ...................................3.40
Crankshaft Harmonic Damper Installation ....................3.83
Crankshaft Main Bearing Selection ............................3.73
Cylinder Head War Inspection ...................................3.48
Installation ............................................................3.31
Limiting / Misfire .....................................................1.45
Lubrication Specifications ......................................... 3.3
Oil and Filter Change ..............................................2.13
Oil Level ...............................................................2.12
Piston / Con Rod Assembly ......................................3.76
Piston Disassembly / Inspection ................................3.56
Piston Ring Installation ............................................3.85
Piston Ring Installed Gap .........................................3.58
Piston Ring Removal...............................................3.57
Removal...............................................................3.25
Service Specifications .............................................. 3.4
Special Tools.......................................................... 3.3
Torque Sequences .................................................. 3.7
Troubleshooting .....................................................1.29
Valve Clearance Adjustment .....................................3.92
Valve Lash - Tappet Selection ...................................3.95
Valve Seat Reconditioning........................................3.51
Engine Belt
Replacement.........................................................3.24
Engine Bottom End
Block Assembly .....................................................3.74
Block Disassembly .................................................3.63
Block Inspection.....................................................3.64
Crankshaft / Bearing Inspection .................................3.67
Crankshaft / Bearing Removal...................................3.62
Crankshaft Front Oil Seal Installation ..........................3.79
Crankshaft Rear Oil Seal Installation ..........................3.79
Flywheel Inspection ................................................3.66
Flywheel Installation ...............................................3.83
Flywheel Removal ..................................................3.62
Front Cover Installation............................................3.80
Front Cover Removal ..............................................3.41
Harmonic Damper Inspection....................................3.66
Lower Crankcase Installation ....................................3.77
Lower Crankcase Removal.......................................3.54
Oil Pan Inspection ..................................................3.70
Oil Pan Installation..................................................3.81
Oil Pan Removal ....................................................3.54
Oil Pump Assembly ................................................3.70
Oil Pump Disassembly ............................................3.68
Engine Installation
Installation Preparation ............................................3.30
Engine Mount
Inspection.............................................................3.38
Engine Top End
Camshaft Inspection ...............................................3.45
Camshaft Installation ..............................................3.89
Camshaft Removal .................................................3.44
Cylinder Head Assembly..........................................3.84
Cylinder Head Disassembly......................................3.60
Cylinder Head Inspection .........................................3.49
Cylinder Head Installation ........................................3.88
Cylinder Head Removal ...........................................3.47
Piston / Connecting Rod Installation ...........................3.87
Piston / Connecting Rod Removal..............................3.55
Tensioner Installation ..............................................3.42
Tensioner Removal.................................................3.42
Timing Chain Inspection...........................................3.46
Timing Chain Installation..........................................3.90
Timing Chain Service ..............................................3.41
Valve Cover Installation ...........................................3.96
Valve Cover Removal..............................................3.39
Valve Inspection.....................................................3.50
Engine/Chassis Harness
Component List .....................................................12.4
EPS
Operation ........................................................... 12.36
Pre-Positioning / Steering Angle Centering ..................9.12
ETC
Learn Procedure ................................................4.3, 4.9
Testing .................................................................. 4.8
ETC / Throttle Body
Replacement.......................................................... 4.9
Exhaust
Assembly View ......................................................3.14
Spark Arrestor .......................................................2.14
Exhaust Pipe
Installation ............................................................3.16
Removal...............................................................3.16
F
Fan
Control Circuit Bypass Test..................................... 12.30
Fender / Fender Flare
Removal (rear)..................................................... 11.24
Final Drive
Special Tools.......................................................... 8.2
Floor
Assembly View .................................................... 11.17
Assembly View (4-Seat)......................................... 11.18
Removal............................................................. 11.25
Fluid Inspection
Fluid Condition ......................................................1.46
Fluid Leak.............................................................1.46
FOX Shock
Assembly .............................................................9.41
Assembly View ......................................................9.32
Disassembly .........................................................9.34
Front / Rear Spring Preload Adjustment .........................2.34
Front Bearing Carrier .................................................. 8.4
Front Body
Removal............................................................. 11.23
Front Bumper
Removal............................................................. 11.21
Front Gearcase
Assembly .............................................................8.34
Assembly View ......................................................8.26
Disassembly / Inspection .........................................8.33
Lubrication............................................................2.24
Replacement.........................................................8.28
Vent Line
Vent line Routing .................................................8.28
Fuel
Sender Test ..........................................................5.24
Fuel Injector
O-rings.................................................................. 5.6
Replacement.......................................................... 5.8
Test ...................................................................... 5.7
Troubleshooting ...................................................... 5.7
INDEX