Polaris RZR Pro R 2022

IX.4
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
Fuel Injectors
Operation Overview ................................................. 5.6
Fuel Line
Replacement.........................................................5.12
Fuel Pressure Test.....................................................5.22
Fuel Pump
Operation Overview ................................................5.21
Pressure Test ........................................................5.22
Replacement.........................................................5.23
Fuel System .............................................................5.10
Assembly View (EVAP)............................................ 5.11
Priming ................................................................. 5.5
Special Tools.......................................................... 5.2
Troubleshooting .....................................................1.47
Fuel Tank
Assembly View ......................................................5.18
Replacement.........................................................5.19
Replacement (4-Seat) .............................................5.20
Vent Inspection ......................................................2.20
Fuel Vent
Routing ................................................................5.13
Routing (EVAP Models) ...........................................5.15
Fuse / Relay Centers ............................................... 12.38
G
Gear Position Switch................................................ 12.15
Grease Lubrication Points ........................................... 2.11
Ground
Engine / Chassis ....................................................2.38
H
Half Shaft
CV Joint Handling................................................... 8.11
Installation (Front) ................................................... 8.8
Installation (Rear) ...................................................8.10
Removal (Front) ...................................................... 8.8
Removal (Rear) ...................................................... 8.9
Harmonic Damper
Cleaning / Inspection...............................................3.24
Headlight
Adjustment ......................................................... 12.27
Replacement....................................................... 12.27
Heat Shield Inspection................................................2.16
Helix
Movable Sheave
Bushing Inspection ..............................................6.23
Hood
Removal............................................................. 11.23
Hood / Front Body ..................................................... 11.8
Hydraulic Brake System Operation.............................. 10.11
I
Ignition Coil ............................................................ 12.17
Replacement....................................................... 12.17
Injector
O-rings.................................................................. 5.6
,Installation (Front)...................................................... 8.4
Instrument Cluster
Information Display Area..........................................12.8
Overview ..............................................................12.7
Pinouts .............................................................. 12.12
Intake
Assembly View ......................................................3.12
Pre-Filter Service ...................................................2.21
K
Key
Replacement.......................................................... 1.4
Key Switch............................................................. 12.13
Knock Sensor
Testing .................................................................. 4.5
L
Leakdown Test .........................................................2.14
Lubricants................................................................. 2.3
Lubrication
Grease Points........................................................ 2.11
M
Maintenance
Battery .................................................................2.38
Quick Reference ..................................................... 2.8
Steering System.....................................................2.28
Master Cylinder
Installation .......................................................... 10.12
Removal............................................................. 10.12
Misc. Specifications / Charts
Conversion Table ...................................................1.16
Tap / Drill Sizes (SAE) .............................................1.17
Mode Switch (Dynamix) .....................................9.64, 12.16
Model Number Designation .......................................... 1.3
Muffler
Installation ............................................................3.15
Removal...............................................................3.15
O
O-rings
Fuel Injector ........................................................... 5.6
Open Circuit Voltage Test.......................................... 12.25
Oxygen Sensor ......................................................... 4.11
Replacement.........................................................4.13
P
Pad
Installation (rear) .................................................. 10.27
Pads
Installation-Front .................................................. 10.22
Removal (rear)..................................................... 10.24
Pads, Brake
Inspection.......................................... 2.36, 10.21, 10.26
Pedal Position Sensor ................................................4.10
Testing .................................................................4.10
Piston
Assembly .............................................................3.76
Disassembly / Inspection .........................................3.56
Piston Ring Removal...............................................3.57
Ring Groove Clearance ...........................................3.57
Ring Installation .....................................................3.85
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