Polaris RZR Pro R 2022

IX
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
IX.5
Ring Installed Gap ..................................................3.58
Piston to Cylinder Clearance........................................3.58
Power Steering Unit
Pre-Positioning / Steering Angle Centering ..................9.12
PPS .......................................................................4.10
Testing .................................................................4.10
Pre-Filter
Service - Intake......................................................2.21
Service - PVT ........................................................2.23
Preload Settings
Preload Settings ....................................................2.32
Pressure Test
Cooling System.............................................. 2.17, 3.18
Prop Shaft
Assembly View ......................................................8.14
Assembly View (4-seat) ...........................................8.15
Intermediate Prop Shaft Replacement ........................8.17
Replacement (Front) ...............................................8.20
Replacement (Rear) ...............................................8.15
Publication Numbers ................................................... 1.4
PVT
Pre-Filter Service ...................................................2.23
PVT Drain................................................................2.23
PVT System
Drive Clutch Operation ............................................. 6.3
Driven Clutch Operation............................................ 6.3
Overheating / Diagnosis...........................................1.51
Special Tools.......................................................... 6.2
Troubleshooting .....................................................1.49
Q
Quick Reference
Maintenance .......................................................... 2.8
R
Radiator
Inspection / Cleaning...............................................2.18
Replacement.........................................................3.19
Rear Doors .............................................................. 11.6
Rear Fascia
Removal............................................................. 11.22
Rear Fenders
Assembly View .................................................... 11.19
Rear Gearcase
Lubrication............................................................2.24
Rear Seat
Assembly View .................................................... 11.15
Rear Suspension
Radius Rod Replacement ........................................9.26
Rear Stabilizer Bar Replacement ...............................9.27
Reed Valve
Replacement.........................................................3.55
Brake Pedal ........................................................... 10.16
Retention.................................................................10.5
Retention (4-Seat) .....................................................10.8
Ride Command
Overview ..............................................................9.61
Rocker Panel
Removal............................................................. 11.25
Rocker Panels
Assembly View .................................................... 11.17
Assembly View (4-Seat)......................................... 11.18
Routing ...................................................................10.5
Routing (4-Seat) .......................................................10.8
S
Seat
Assembly View .................................................... 11.13
Removal............................................................. 11.20
Seat Belt
Switch................................................................ 12.14
Secondary Clutch
Assembly View (2021).............................................6.21
Sensor
Air Temperature Sensor ............................................ 4.4
Knock, Testing ........................................................ 4.5
Oxygen ................................................................ 4.11
Sensors
CPS ..................................................................... 4.6
CPS Replacement ................................................... 4.7
Knock ................................................................... 4.5
Knock Sensor Replacement ...................................... 4.5
PPS Replacement .................................................. 4.11
TMAP ................................................................... 4.4
Service Products ........................................................ 2.3
Service Specifications
Engine .................................................................. 3.4
Shift Cable
Adjustment ............................................................ 7.4
Inspection.............................................................. 7.3
Shift Lever
Installation ............................................................. 7.3
Removal................................................................ 7.3
Shock
Analysis ...............................................................1.60
Disassembly .........................................................9.53
Replacement.........................................................9.29
Special Tools.........................................................9.52
Valve Shim Arrangement .........................................9.52
Walker Evans Assembly View ...................................9.46
Walker Evans Rebuild Information .............................9.52
Shock Piston Orientation, Walker Evans.........................9.52
Shock, Walker Evans, Assembly...................................9.56
Shocks
Assembly View ......................................................9.28
Shock Replacement................................................9.28
Spark Arrestor ..........................................................2.14
Spark Plug
Service ................................................................2.38
Special Tools............................................................. 1.5
Body / Frame......................................................... 11.2
Brakes .................................................................10.2
Electrical ..............................................................12.3
Final Drive ............................................................. 8.2
Fuel System ........................................................... 5.2
PVT System ........................................................... 6.2
Shock ..................................................................9.52
Steering ................................................................ 9.3
Suspension............................................................ 9.3
Transmission.......................................................... 7.2
Specifications
Brakes .................................................................10.2
Walker Evans 3.0 Shocks.........................................9.49
Walker Evans 3.0 Shocks (Front)...............................9.47
Spring
Replacement.........................................................9.29
Stabilizer Bar
Replacement (Front) ...............................................9.18
INDEX