Rockwell Automation Allen-Bradley Kinetix 6000 - Publication 2094-UM001 A-EN-P - September

Rockwell Automation Allen-Bradley Kinetix 6000

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Publication 2094-UM001A-EN-P — September 2006

168 Removing and Replacing the Kinetix 6000 Drive Modules

Table of Contents

Default Chapter3
- Table of Contents3
- About this Publication9
- Conventions Used in this Manual9
Preface9
- Who Should Use this Manual9
- Additional Resources10
Chapter 111
- Introduction11
Start11
- About the Kinetix 6000 Drive System12
Appendix D15
- Agency Compliance16
  - CE Requirements (System Without LIM)17
  - CE Requirements (System with LIM)17
- Catalog Number Explanation16
Chapter 219
- Introduction19
Planning the Kinetix 6000 Drive System Installation19
- System Design Guidelines20
- Minimizing Electrical Noise27
Chapter 3 Introduction43
- Using 2094 Mounting Brackets43
- Installing the 2094 Power Rail44
Mounting the Kinetix 6000 Drive System43
- Determining Mounting Order44
- Mounting the Modules45
- Mounting the External Shunt Module48
Chapter 449
- Introduction49
Kinetix 6000 Connector Data49
- Locating IAM/AM Connectors and Indicators50
- Understanding IAM/AM Signal Specifications60
- Understanding Feedback Specifications66
  - Motor and Auxiliary Feedback Specifications66
  - Feedback Power Supply67
- Locating Shunt Module Connectors and Indicators68
Chapter 569
Connecting the Kinetix 6000 Drive System69
- Introduction69
- Understanding Basic Wiring Requirements69
  - Building Your Own Cables70
  - Routing Power and Signal Wiring70
- Determining Your Type of Input Power71
  - Grounded Power Configurations71
  - Ungrounded Power Configurations73
- DC Common Bus Configurations74
  - Common Bus Fusing Requirements75
- Setting the Ground Jumper in Ungrounded Power Configurations75
  - Setting the Ground Jumper76
- Grounding Your Kinetix 6000 System78
  - Grounding Your System to the Subpanel78
  - Grounding Multiple Subpanels79
- Power Wiring Requirements80
- Wiring Guidelines83
- Wiring the LIM Connectors84
- Wiring the IAM/AM Connectors90
- Applying the Motor Cable Shield Clamp103
- Understanding Feedback and I/O Cable Connections104
  - Flying-Lead Feedback Cable Pin-Outs105
  - Publication 2094-UM001A-EN-P — September106
- Wiring Feedback and I/O Connectors108
- Understanding External Shunt Module Connections113
- Understanding Resistive Brake Module Connections114
- Connecting Your SERCOS Fiber-Optic Cables115
Chapter 6119
Configure and Startup the Kinetix 6000 Drive System119
- Introduction119
- Configure the IAM/AM120
- Configure the Logix SERCOS Interface Module125
Appendix D131
- Configure the Motion Group132
- Configure Axis Properties133
- Download the Program134
- Apply Power to the Kinetix 6000 Drive135
- Test and Tune the Axes138
  - Test the Axes138
  - Tune the Axes141
Chapter 7145
- Introduction145
- Safety Precautions145
Troubleshooting the Kinetix 6000 Drive System145
- Interpreting Status Indicators146
- Troubleshooting General System Problems155
  - Understanding Logix/Drive Fault Behavior157
- Supplemental Troubleshooting Information160
  - Tools for Changing Parameters160
  - Using Analog Test Points to Monitor System Variables161
- Before You Begin163
Chapter 8163
- Introduction163
Removing and Replacing the Kinetix 6000 Drive Modules163
- Removing Power Rail Modules164
- Replacing Power Rail Modules165
- Removing the Power Rail166
- Replacing the Power Rail167
- Publication 2094-UM001A-EN-P — September168
- Introduction169
Appendix A Power Specifications170
- Integrated Axis Module (Converter) Power Specifications170
- Axis Module (Inverter) Power Specifications172
- Shunt Module Power Specifications173
- Circuit Breaker/Fuse Specifications177
- Contactor Ratings179
- Transformer Specifications for Control Power Input179
- Power Dissipation Specifications180
- General Specifications181
- AC Line Filter Specifications183
- External Shunt Module Specifications184
- Product Dimensions185
Appendix B191
Interconnect Diagrams191
- Introduction191
- Wiring Examples192
- System Block Diagrams212
Appendix C215
- Introduction215
Upgrading Firmware215
- Using Controlflash Software to Upgrade Drive Firmware216
- Using Driveexplorer Software to Upgrade Drive Firmware224
- Before You Begin231
- Introduction231
- Calculating Additional Bus Capacitance232
- Calculating Total Bus Capacitance232
- Kinetix 6000 Capacitance Values233
- Common Bus Capacitance Example234
- Setting the Additional Bus Capacitance Parameter235
Appendix E239
- Before You Begin239
Integrating Resistive Brake Modules with Kinetix 6000 Drives239
- Introduction239
- Understanding Safety Precautions240
- Resistive Brake Module Wiring Examples243
- Setting the RBM Delay Time Using Driveexplorer252

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