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SEW DRC2 - User Manual

SEW DRC2
212 pages
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Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Electronic Motor
DRC.-...-SNI
Single Line Network Installation
Edition 02/2012 19376413 / EN

Table of Contents

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Summary

General Information

Use of Documentation

Explains the purpose and scope of the operating instructions for users.

Structure of Safety Notes

Details the grading and meaning of signal words used in safety notes.

Safety Notes

General Information

Provides basic safety information regarding product handling and potential hazards.

Target Group

Identifies qualified electricians and trained personnel for handling the unit.

Designated Use

Specifies the intended application and prohibited uses of the DRC drive units.

Other Applicable Documentation

Lists related documents for further information on DRC gearmotors and units.

Transportation and Storage

Provides guidelines for safe transportation, handling, and storage of the drive units.

Installation

Details requirements for installing the drive units according to regulations.

Electrical Connection

Covers electrical installation, EMC compliance, and protective measures.

Safe Disconnection

Explains requirements for safe disconnection of power and electronics connections.

Operation

Provides safety notes regarding operation, including capacitor discharge and surface temperatures.

Unit Structure

DRC Drive Unit

Illustrates the components of the DRC drive unit with a gear unit.

Cable Entry Positions

Describes the standard cable entry positions on the DRC electronic motor.

Example Nameplate and Type Designation of Drive Units

Shows an example nameplate and explains the drive unit type designation structure.

Electronics

Details the DRC electronics cover, connection box, and internal components.

Application Options

Introduces application options like GIO12B and GIO13B with their features.

DRC Drive Units in ASEPTIC; ASEPTICplus Design

Highlights additional characteristics and requirements for ASEPTIC/ASEPTICplus designs.

Mechanical Installation

Installation Notes

Provides essential safety and general notes before starting mechanical installation.

Required Tools and Resources

Lists necessary tools, materials, and compensation elements for installation.

Installation Requirements

Specifies conditions that must be met before installing the drive unit.

Setting Up the Drive Unit

Guides on proper setup, including mounting, shaft alignment, and cooling air.

Application Options

Explains how to remove and install application options on the drive unit.

Tightening Torques

Specifies tightening torques for blanking plugs and cable glands.

Drive Units with Optional ASEPTIC; ASEPTICplus Design

Provides installation notes and tightening torques for ASEPTIC/ASEPTICplus designs.

Electrical Installation

Installation Planning Considering EMC Aspects

Notes on component arrangement, routing, and EMC-compliant installation practices.

Installation Instructions

Details connecting power cables, permitted cable cross-sections, and terminal actuations.

Installation Topology (Example)

Shows a basic installation topology for DRC-SNI units with controllers.

Terminal Assignment

Provides a detailed overview of terminal assignments for line, braking resistor, and control terminals.

Connecting DRC Drive Units

Illustrates the wiring diagram for connecting DRC drive units to the SNI controller.

Cable Routing and Shielding

Explains installation material, general options, and notes on cable routing and shielding.

EMC Cable Glands

Describes cable shielding alternatives using EMC cable glands and their assembly.

Prescribed Power Leads

Lists available SNI supply system cables with their part numbers and specifications.

Plug Connectors

Details plug connector designation keys, connection cables, and their types.

Assignment of Optional Plug Connectors

Explains the assignment of optional plug connectors like AC 400 V, digital I/Os, and STO.

Application Options

Details the GIO12B and GIO13B application options and their M12 plug connector assignments.

Startup

Startup Notes

Provides essential safety notes and general information for starting up the drive unit.

Lifting Applications

Warns against using the drive unit as a safety device in lifting applications.

Prerequisites for Startup

Lists the conditions that must be met before initiating the startup procedure.

Description of DIP Switches

Explains the functions and settings of DIP switches S1 and S2 for unit configuration.

Startup Procedure

Outlines the step-by-step process for setting unit addresses and starting up the drive.

Starting Up the GIO13 B Application Option

Details the DIP switch settings for configuring the GIO13B application option.

Operation of MOVITOOLS MotionStudio

About MOVITOOLS MotionStudio

Introduces the software's capabilities for unit communication and function execution.

First Steps

Guides on starting the software, creating projects, and scanning the network.

Connection Mode

Differentiates between online and offline connection modes for tool usage.

Executing Functions of the Units

Explains how to parameterize units and read/change unit parameters.

Parameters

Overview of Parameters of the Command PCB

Lists display values, binary inputs, unit data, and address settings for the command PCB.

Overview of Parameters for Application Options

Details parameters for GIO12B and GIO13B application options.

Overview of Power Section Parameters

Covers parameters for actual drive values, unit status, binary inputs/outputs, and error memory.

Description of Command PCB Parameters

Explains operating status, DIP switch settings, binary inputs, and unit data parameters.

Description of Application Option Parameters

Details parameters for GIO12B and GIO13B application options and their DIP switch settings.

Description of Power Section Parameters

Explains display values, unit status, binary I/O, unit data, and error memory parameters.

Operation

Local Mode (Only in Conjunction with Optional Plug Connector)

Explains how to activate and deactivate local mode using DIP switches and inputs.

Releasing the Brake Without Drive Enable Signal

Details the function for releasing the brake without a drive enable signal.

Service

Malfunctions of the Mechanical DRC Drive

Lists malfunctions of the DRC motor and brake with possible causes and remedies.

Evaluating Error Messages

Guides on evaluating error messages using MOVITOOLS® MotionStudio parameter tree.

Switch-off Responses

Describes the four switch-off responses available depending on the error status.

Reset of Error Messages

Explains methods for acknowledging and resetting error messages.

Description of Status and Operating Displays

Details the meaning and status of DRC LEDs (NET, RUN, DRIVE).

Error Table

Provides a comprehensive table of error codes, descriptions, causes, and solutions.

Unit Replacement

Guides on replacing the electronics cover and the motor of the drive unit.

SEW-EURODRIVE Service

Provides contact information and required data for sending units for repair.

Shutdown

Instructions on safely shutting down the DRC drive unit.

Storage

Guidelines for storing DRC drive units, including cable entries and contacts.

Extended Storage

Recommends procedures for long-term storage to maintain unit service life.

Disposal

Provides instructions on disposing of materials in accordance with applicable regulations.

Inspection and Maintenance

Determining the Operating Hours

Explains how to read performed operating hours using MOVITOOLS® MotionStudio.

Inspection and Maintenance Intervals

Details inspection intervals for motors and brakes based on time and usage.

Inspection and Maintenance Work

Covers preliminary work, replacing oil seals, painting, cleaning, and checking cables.

Technical Data and Dimension Sheets

Technical Data

Provides general technical data for DRC1 and DRC2, including electrical and mechanical specifications.

Technical Data of Application Options

Details technical data for GIO12B and GIO13B application options.

Braking Resistors

Explains the use of brake choppers, integrated, and external braking resistors.

Technical Data of the Brake

Provides data on braking work, torque, and response/application times for BY1C and BY2C brakes.

ASEPTIC; ASEPTICplus Variants

Covers surface protection, cleaning, and sealing material resistance for special variants.

Surface Protection

Describes optional surface protection measures (OS1-OS4) for DRC motors.

Screw Fittings

Lists available screw fittings including cable glands, screw plugs, and connectors.

Connection Cables

Specifies prescribed connection cables for single-line installation.

Dimension Drawings

Provides dimensional drawings for DRC1 and DRC2 drive units with and without options.

EC Declaration of Conformity

Address List

SEW DRC2 Specifications

General IconGeneral
CategoryEngine
Displacement2.0 l
Cylinders4
NameDRC2
Engine TypeDiesel
Fuel SystemDirect injection

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