CPU 410-5H Process Automation/CPU 410 SMART
System Manual, 10/2013, A5E32631667-AA
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1 Preface ................................................................................................................................................. 15
1.1 Preface ......................................................................................................................................... 15
1.2 Security information ..................................................................................................................... 18
1.3 Documentation ............................................................................................................................. 18
2 Introduction to CPU 410-5H .................................................................................................................. 21
2.1 Scope of application of PCS 7 ..................................................................................................... 21
2.2 Possible applications ................................................................................................................... 23
2.3 The basic system of the CPU 410-5H for stand-alone operation ................................................ 24
2.4 The basic system for redundant operation .................................................................................. 25
2.5 Rules for the assembly of fault-tolerant stations .......................................................................... 27
2.6 I/O for CPU 410-5H ...................................................................................................................... 27
2.7 I/O configuration variants of the fault-tolerant system ................................................................. 28
2.8 Tools for configuring (STEP 7 - HW Config, PCS 7) ................................................................... 28
2.9 PCS 7 project ............................................................................................................................... 28
2.10 Scaling and licensing (scaling concept) ....................................................................................... 30
3 Structure of the CPU 410-5H ................................................................................................................. 31
3.1 Operator controls and display elements on the CPU 410-5H ...................................................... 31
3.2 Monitoring functions of the CPU 410-5H ..................................................................................... 35
3.3 Status and error displays ............................................................................................................. 37
3.4 PROFIBUS DP interface (X1) ...................................................................................................... 41
3.5 PROFINET IO interface (X5, X8) ................................................................................................. 41
3.6 Overview of the parameters for the CPU 410-5H ........................................................................ 44
4 I/O configuration variants ...................................................................................................................... 45
4.1 Stand-alone operation .................................................................................................................. 45
4.2 Fail-safe operation ....................................................................................................................... 49
4.3 Fault-tolerant automation systems (redundancy operation) ........................................................ 53
4.3.1 Redundant SIMATIC automation systems ................................................................................... 53
4.3.2 Increase of plant availability, reaction to errors ........................................................................... 54
4.4 Introduction to the I/O link to fault-tolerant system ...................................................................... 56
4.5 Using single-channel switched I/O ............................................................................................... 57
4.6 System and media redundancy at the PROFINET IO interface .................................................. 63
4.6.1 System redundancy ..................................................................................................................... 63