Electrical System
9-21
6036, 6042, 8042, 10042, 10054 31211015
d. Starter Installation
1. Position starter in its mounting on flywheel housing.
Position ground cable over correct starter mounting
bolt. Secure starter with previously used hardware.
2. Connect positive (+) battery cable to upper solenoid
stud. Install wires to upper solenoid stud, and secure
with lock washer and nut.
3. Connect the wire to the solenoid mounting stud.
4. Properly connect the battery. Refer Section 9.8,
“Battery”, for procedure.
5. Remove the Do Not Operate Tags from both the ignition
key switch and the steering wheel.
6. Close and secure the rear and side engine doors.
9.8 BATTERY
Note: Eye protection is recommended before inspecting
and/or replacing the battery.
9.8.1 Battery Inspection
1. Park machine on a firm, level surface, level machine,
fully retract boom, lower boom, place transmission in
(N) NEUTRAL, engage parking brake and shut engine
OFF.
2. Place a Do Not Operate Tag on both ignition key switch
and steering wheel.
3. Open engine cover at rear side of the frame. Allow
system fluids to cool.
4. Visually inspect the battery (1).
5. Check terminals for corrosion.
6. Replace the battery if it has a cracked, melted or
damaged case.
7. Close and secure engine cover.
8. Remove Do Not Operate Tag from ignition key switch
and steering wheel.
9.8.2 Battery Removal/Installation
a. Removal
1. Park machine on a firm, level surface, level machine,
fully retract boom, lift boom, place transmission in
(N) NEUTRAL, engage parking brake and shut engine
OFF.
2. Place a Do Not Operate Tag on both ignition key switch
and steering wheel.
3. Open engine cover. Allow system fluids to cool.
4. Turn OFF electrical master switch.
5. Disconnect Negative battery cable (2).
6. Disconnect Positive battery cable (3).
7. Loosen and remove clamp securing battery (1).
8. Remove battery (1).
a. Installation
1. Properly install battery (1) and secure in place with
previously removed clamp.
2. Connect Positive battery cable (3).
3. Connect Negative battery cable (2).
4. Turn ON electrical master switch.
5. Close and secure engine cover.
6. Remove Do Not Operate Tag from ignition key switch
and steering wheel.
9.8.3 Battery Disconnect/Connect
a. Disconnect
1. Park machine on a firm, level surface, level machine,
fully retract boom, lower boom, place transmission in
(N) NEUTRAL, engage parking brake and shut engine
OFF.
2. Place a Do Not Operate Tag on both ignition key switch
and steering wheel.
3. Open engine cover at rear side of the frame. Allow
system fluids to cool.
4. Disconnect Negative battery cable (2).
5. Disconnect Positive battery cable (3).
To Next Page
