40 TS 700, TS 800
: Position the crankcase half on 
the ignition side (1).
1
: Insert M5x72 screws (arrows) in 
the crankcase on the clutch side 
and screw them in.
The screws prevent the two halves 
of the crankcase twisting and act as 
a guide for the gasket.
: Fit the drilled plate (2) 
5910 893 2102 and spindle 
5910 893 1800.
: Screw the threaded sleeve (1) 
5910 893 2421 onto the spindle 
when it has been screwed in 
completely.
: Place the threaded sleeve (1) 
over the thread (2) of the tapered 
crankshaft stub and screw it on.
– Coat the tapered crankshaft stub 
with oil.
2
– Turn the spindle screw (1) on the 
assembly tool until the drilled 
plate butts against the crankcase 
on the ignition side.
: Screw the assembly tool in with 
two M5x72 screws (arrows) in the 
holes marked "19" on the drilled 
1
plate and secure it to prevent 
twisting; turn the spindle 
screw (1) in clockwise.
– Draw the crankcase half on the 
ignition side in as far as the stop 
or until it butts against the half on 
the clutch side (mating face of the 
crankcase).
Note:
Since the crankshaft also turns as it 
is drawn in with the assembly tool, 
care must be taken to ensure that 
the small end always faces up 
towards the cylinder flange.
: Fit the impulse hose (1).
1
Note:
Ensure that the sleeves (arrows) 
enter the holes and the gasket of 
the crankcase is not trapped 
anywhere.
– Remove the two M5x72 screws 
which were fitted to prevent 
twisting.