93TS 700, TS 800
: Use a suitable tool to press the
nipple at the end of the cord into
its mount (arrow) in the filler cap.
: Press the nipple at the other end
of the cord into the mount inside
the tank.
– Perform leakage test, b 12.6.1
– Take out the bottom screw on the
muffler / tank housing, b 7.1
– Expose the cylinder, b 7.5
– Remove the carburetor,
b 12.2.1
– Remove the intake and air
manifolds on the tank housing
side, b 12.5.1 and b 12.5.2
– Push the impulse hose out of the
tank housing, b 12.5.3
– Unscrew the rubber buffers on
the ignition and clutch sides,
b 10.1 and b 10.2
– Remove the front handle,
b 10.5
– Unscrew the spring, b 10.3
The new tank housing is supplied
complete with all other,
preassembled and installed parts
(refer to the spare parts list).
: Draw the tank housing (1) out of
the crankcase to the rear.
– Reassemble parts in reverse
order.
1
Ensure that the impulse hose and
other leads are routed correctly and
without kinking.
– Perform leakage test, b 12.6.1
– Reassemble remaining parts in
reverse order.
– Tightening torques, b 3.6
12.7.4 Removal / installation of
the tank housing