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Tormach 1100MX - User Manual

Tormach 1100MX
270 pages
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Original Instructions
OPERATOR'S MANUAL
Version 0720A

Table of Contents

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Summary

Safety

Safety Overview

Introduces machine tool dangers, emphasizes understanding safety messages, decals, and information.

Machine Safety

Details general shop safety, operational safety, electrical safety, and noise exposure precautions.

Site Requirements

General Site and Space Requirements

Outlines requirements for location, power, air, lighting, temperature, and humidity.

Electrical and Power Requirements

Specifies primary power, circuit amperage, electrical noise, grounding, and plug requirements.

Installation

Install Core Components

Details the installation of essential components like the Y-axis, controller, and oiler.

System Basics

PathPilot Interface Overview

PathPilot Tools and Features

Create and Load G-Code Files

Guides on loading, editing, reading G-code files, and using conversational programming.

Set Up G-Code Programs

Details how to use a probe with PathPilot for feature location and offset setting.

Run G-Code Programs

Explains how to bring the machine out of reset, jog, reference, and start/stop programs.

Control G-Code Programs

Covers functions like feed hold, overrides, single block mode, and changing feed/spindle speed.

Basic Operations

Start the Machine

Steps for powering on the machine and PathPilot controller.

Reference the Machine

Procedure to establish known positions for machine axes and verify clear travel.

Jog the Machine

Explains how to switch between continuous and step jogging modes using keyboard or jog shuttle.

Set Tool Length Offsets

Procedures for touching off tool offsets using reference surfaces or an electronic tool setter.

Set Work Offsets

Explains how to set axis locations to zero for work coordinate systems and naming conventions.

First Part Tutorial

Set the Work Offsets

Procedures for setting the Z zero and establishing X/Y work offsets using a tool.

Set Tool Offsets

Guides on touching off tool offsets, measuring tools using reference height or ETS.

Complete the Milling Operations

Steps to create a pocket and engrave text, including running the program and verifying results.

Programming

Machine Maintenance

Maintenance Safety

General safety guidelines for performing maintenance procedures on the machine.

Troubleshooting

Troubleshooting Safety

Safety precautions to take before and during troubleshooting procedures.

Electrical Service

Troubleshooting steps for electrical issues, including power distribution and control power subsystems.

Summary

Safety

Safety Overview

Introduces machine tool dangers, emphasizes understanding safety messages, decals, and information.

Machine Safety

Details general shop safety, operational safety, electrical safety, and noise exposure precautions.

Site Requirements

General Site and Space Requirements

Outlines requirements for location, power, air, lighting, temperature, and humidity.

Electrical and Power Requirements

Specifies primary power, circuit amperage, electrical noise, grounding, and plug requirements.

Installation

Install Core Components

Details the installation of essential components like the Y-axis, controller, and oiler.

System Basics

PathPilot Interface Overview

PathPilot Tools and Features

Create and Load G-Code Files

Guides on loading, editing, reading G-code files, and using conversational programming.

Set Up G-Code Programs

Details how to use a probe with PathPilot for feature location and offset setting.

Run G-Code Programs

Explains how to bring the machine out of reset, jog, reference, and start/stop programs.

Control G-Code Programs

Covers functions like feed hold, overrides, single block mode, and changing feed/spindle speed.

Basic Operations

Start the Machine

Steps for powering on the machine and PathPilot controller.

Reference the Machine

Procedure to establish known positions for machine axes and verify clear travel.

Jog the Machine

Explains how to switch between continuous and step jogging modes using keyboard or jog shuttle.

Set Tool Length Offsets

Procedures for touching off tool offsets using reference surfaces or an electronic tool setter.

Set Work Offsets

Explains how to set axis locations to zero for work coordinate systems and naming conventions.

First Part Tutorial

Set the Work Offsets

Procedures for setting the Z zero and establishing X/Y work offsets using a tool.

Set Tool Offsets

Guides on touching off tool offsets, measuring tools using reference height or ETS.

Complete the Milling Operations

Steps to create a pocket and engrave text, including running the program and verifying results.

Programming

Machine Maintenance

Maintenance Safety

General safety guidelines for performing maintenance procedures on the machine.

Troubleshooting

Troubleshooting Safety

Safety precautions to take before and during troubleshooting procedures.

Electrical Service

Troubleshooting steps for electrical issues, including power distribution and control power subsystems.

Tormach 1100MX Specifications

General IconGeneral
Z Travel16.25 in (413 mm)
Spindle Speed10, 000 RPM
ControlPathPilot
Spindle TaperR8
X Travel18 in (457 mm)
Y Travel11 in (279 mm)
Table Size9.5 in
Max Table Load500 lbs
Power Requirements220 VAC, single-phase, 30 A

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