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Trane Optimus RTHD User Manual

Trane Optimus RTHD
92 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment
can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
May 2024
RTHD-SVX01L-EN
Installation, Operation, and Maintenance
Optimus™ Water-Cooled Chillers
with Symbio™ 800 controls
Model RTHD

Table of Contents

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Trane Optimus RTHD Specifications

General IconGeneral
RefrigerantR-134a
Number of Compressors1 or 2
Dimensions (LxWxH)Varies by model
WeightVaries by model
Compressor TypeScrew

Summary

Introduction to Optimus Chillers

Safety Advisories and Precautions

Defines safety advisories and emphasizes PPE use for safe operation.

Environmental and Refrigerant Practices

Discusses environmental impact of refrigerants and responsible handling practices.

Field Wiring and Grounding Safety

Emphasizes qualified personnel for field wiring and NEC compliance.

Introduction to Unit Policies and Requirements

EHS Policies and Local Regulations

Mandates adherence to company EHS policies and local regulations for safe work.

High Pressure Refrigerant Safety

Warns about high pressure refrigerant and safe handling procedures.

Warranty and Unit Disassembly Requirements

Outlines warranty requirements and procedures for unit disassembly.

Document Information

Information on copyright, trademarks, and document revisions.

Model Number Identification

Nameplates and Coding System

Explains unit and compressor nameplates and the model number coding system.

Model Number Descriptions

Unit Model Number Breakdown

Details the coding system for each digit of the unit model number.

Model Number Breakdown Continued

Continues the detailed breakdown of unit model number digits.

Compressor Model Number Descriptions

Compressor Model Number Breakdown

Details the coding system for each digit of the compressor model number.

General Information

Unit Description and Components

Provides an overview of the unit and illustrates its main components.

AFD Component Location

Illustrates component locations on units with AFD.

Unit Components (Back View)

Illustrates unit components from the back view.

Pre-Installation Procedures

Unit Inspection and Storage

Covers inspection, inventory check, and proper storage of the unit before installation.

Installation Requirements Overview

Lists contractor responsibilities and requirements for unit installation.

Detailed Installation Requirements

Continues listing installation requirements for electrical, piping, and insulation.

Dimensions and Weights

Unit Weights (Standard and AFD)

Provides shipping and operating weights for standard and AFD units.

Unit Weights (AFD Continued)

Continues the table of unit weights for AFD units.

Service Clearances

Refers to submittals for dimensions and notes required service clearances.

Recommended Service Clearances

Illustrates and lists recommended service clearances for various unit configurations.

Mechanical Installation

Location and Foundation Requirements

Details requirements for unit location, sound, and foundation.

Clearances, Ventilation, and Drainage

Covers service clearances, room ventilation, water drainage, and access.

Rigging and Lifting Safety

Provides rigging information and warns about lifting heavy objects.

Lifting Points and Dimensions

Illustrates lifting points and provides related weight data.

Lifting Procedure and Rigging

Details lifting procedure, rigging configuration, and dimensions.

Rigging Dimensions (Continued)

Continues the table of rigging dimensions.

Unit Lift and Tipping Hazards

Warns about hazards of improper unit lifting and tipping.

Shipping Mounts and Handling Safety

Warns about shipping mounts and handling damage, illustrates spacer removal.

Spacer Removal and Unit Leveling

Illustrates spacer removal and details the unit leveling procedure.

Alternate Moving and Isolation Pad Information

Describes alternate moving methods and provides isolation pad information.

Isolator Pad Placement and Pressure Drop Data

Illustrates pad placement and presents evaporator pressure drop data.

Evaporator Pressure Drop Charts

Graphs showing evaporator pressure drop for various frames.

Evaporator and Condenser Pressure Drop Charts

Graphs showing evaporator and condenser pressure drops.

Condenser Pressure Drop Charts

Graphs showing condenser pressure drops for D and B frames.

Water Piping Setup

Illustrates a typical water piping setup and its components.

Piping Installation Guidelines

Provides general guidelines for water piping installation and warns about pump damage.

Waterbox Reversal and Connections

Explains waterbox reversal and proper reorientation procedures.

Evaporator and Condenser Waterboxes (BBB/BCD)

Illustrates waterboxes for BBB/BCD configurations.

Evaporator and Condenser Waterboxes (CEF/CDE/DDE/EDE/DFF/EFF/CFF)

Illustrates waterboxes for CEF/CDE/DDE/EDE/DFF/EFF/CFF configurations.

Evaporator and Condenser Waterboxes (DGG/EGG)

Illustrates waterboxes for DGG/EGG configurations.

Grooved Pipe Connections and Vents/Drains

Details grooved pipe connections and vent/drain installation, warning about heat exchanger damage.

Evaporator and Condenser Piping Components

Lists components for evaporator/condenser piping and warns about evaporator damage.

Condenser Piping and Water Treatment

Covers condenser piping, warns about condenser damage, and stresses water treatment importance.

Condenser Water Regulating Valve

Details the condenser water regulating valve and its adjustment.

Pressure Gauges, Relief Valves, and Flow Sensing

Covers installation of gauges, relief valves, and flow sensing devices, warning about evaporator damage.

Refrigerant Pressure Relief Valve Venting

Discusses refrigerant venting hazards and confined space safety.

Vent Piping Specifications and Thermal Insulation

Warns about vent piping specs, shows relief valve locations, provides data, and mentions thermal insulation.

Insulation Types and Freeze Protection

Lists insulation types and details freeze protection measures and settings.

Freeze Protection Settings (Continued)

Continues the table of freeze protection settings.

Electrical Installation

General Electrical Recommendations

Provides general electrical guidelines, wiring safety, and capacitor hazards.

Compressor Electrical Data (Wye-Delta)

Presents electrical data for wye-delta starters and compressor motors.

Compressor Electrical Data (Wye-Delta Continued)

Continues compressor data and explains RLA calculation and voltage ranges.

AFD Unit Electrical Data

Introduces electrical data for units equipped with an AFD.

Installer-Supplied Components and Wiring

Lists installer components, power wiring, and safety warnings.

Electrical Installation Diagram and Pump Power

Illustrates electrical layout and details water pump power supply.

Compressor Motor Phase Sequencing

Explains phase sequencing, warns of damage, and details correction procedures.

Phase Sequence Correction and Electrical Connections

Repeats capacitor safety warning, covers electrical connections, and circuit breaker installation.

Module Connections and Wiring Safety

Covers module connections, wiring safety, and component damage warnings.

Chilled Water Pump Control

Describes Symbio 800 control of the evaporator water pump.

Water Flow Interlocks and Chilled Water Reset

Details flow interlocks, pump control, and chilled water reset functions.

Chilled Water Reset Calculation

Provides equations for calculating Chilled Water Reset values.

Reset Ratio Calculation and Programmable Relays

Explains reset ratio calculation and optional programmable relays for alarms/status.

Control Functions: Emergency Stop, Auto/Stop, Soft Loading

Details emergency stop, external auto/stop, and soft loading functions.

Optional Base Loading Control

Describes the optional base loading feature for process control.

Optional Remote Setpoints and AFD Drive

Covers optional remote setpoints and introduces the AFD drive.

AFD Drive Installation and Programming

Details AFD installation, jumper removal, and programming, warning of damage.

AFD Drive Parameter Settings

Lists parameter settings for AFD drives, both non-compressor and compressor-specific.

AFD Parameter Settings Continued and Communication Interfaces

Continues AFD settings and details communication interfaces like BACnet, Modbus, and LonTalk.

Operating Principles

General Unit Overview and Thermal Syphon System

Provides a general unit overview and illustrates the thermal syphon system.

Refrigeration Cycle and Components

Describes the refrigeration cycle, circuit, components, and oil management.

Controls System

Control System Overview

Introduces the control system, Symbio 800 controller, and AdaptiView display.

Service Tool and Connectivity

Details the Tracer TU service tool and wireless communication interfaces.

Pre-Start Procedures

Installation Completion Verification

Stresses completing the installation check sheet before Trane start-up.

Start-Up and Shutdown Procedures

Unit Start-Up and Temporary Shutdown

Details unit start-up, warns of damage, and explains temporary shutdown.

Extended and Seasonal Shutdowns

Outlines procedures for extended and seasonal unit shutdowns and start-ups.

Sequence of Operation Overview

Provides information on chiller operation sequences and software states.

Power Up Sequence and Screen Displays

Details the unit power up sequence and corresponding screen displays.

Power Up to Compressor Starting

Illustrates the timing from power up to compressor energization.

Stopped to Compressor Starting

Illustrates the timing from stopped mode to compressor energization.

Starting Sequence: Wye-Delta

Details the operation sequence for a Wye-Delta starter.

Starting Sequence: AFD

Details the operation sequence for an AFD starter.

Typical Running Sequence

Describes the typical running sequence of the unit.

Satisfied Setpoint Sequence

Shows the transition from Running to shutdown due to setpoint conditions.

Normal Shutdown Sequence

Details the transition from running to a normal shutdown.

Immediate Shutdown Sequence

Details the transition from running to an immediate shutdown.

Momentary Power Loss Handling

Explains how controls handle momentary power interruptions.

Ice Building Sequence (Running to Running)

Shows transition from cooling to ice building and back.

Ice Building Sequence (Auto to Complete)

Shows transition from auto to ice building until completion.

No Load Start Sequence

Details a pre-start sequence with no load.

Operating Limit Conditions

Explains how Symbio 800 limits parameters for optimal performance.

Maintenance Procedures

Safety Precautions and General Maintenance

Covers safety precautions and outlines recommended weekly, monthly, and annual maintenance tasks.

Other Maintenance Scheduling and Oil Management

Discusses scheduling other maintenance and emphasizes proper refrigerant/oil charge.

Operating Conditions and Condenser Cleaning

Lists operating conditions, details condenser cleaning, and stresses water treatment.

Mechanical Cleaning and Waterbox Removal

Describes mechanical cleaning, warns of lifting hazards, and details waterbox removal.

Waterbox Lifting and Chemical Cleaning

Covers waterbox lifting, torque, weights, connection devices, and chemical cleaning.

Evaporator Cleaning

Discusses cleaning methods for the evaporator.

Oil Sump Level Check and AFD Maintenance

Explains oil sump level check, AFD maintenance, visual inspection, and capacitor safety.

Power Applied Operational Inspections

Details operational inspections with power applied, warns of live electrical hazards, and mentions choke inspection.

Diagnostics

Diagnostic Information and Starter Diagnostics

Explains diagnostic terms and introduces starter diagnostics.

Specific Starter Diagnostics

Details specific starter diagnostics like AFD faults and acceleration issues.

Continued Starter Diagnostics

Continues listing starter diagnostics including overloads, voltage, phase issues, and faults.

More Starter Diagnostics

Details more starter diagnostics like contactor failures, transitions, and voltage issues.

Local Communication Drive Diagnostics

Lists diagnostics related to local drive communication and AFD issues.

Main Processor Diagnostics Overview

Introduces main processor diagnostics and specific sensor/input issues.

Main Processor Diagnostics Continued

Continues listing main processor diagnostics including sensor and flow issues.

More Main Processor Diagnostics

Continues main processor diagnostics covering temperature, pressure, and oil level issues.

Further Main Processor Diagnostics

Lists more main processor diagnostics including refrigerant temp, water flow, and processor resets.

Additional Main Processor Diagnostics

Lists further main processor diagnostics, including pressure, sensor, software, and starter errors.

More Main Processor Diagnostics

Lists further main processor diagnostics, including pressure, sensor, software, and starter errors.

Communication Diagnostics Overview

Introduces communication diagnostics and lists various comm loss errors for sensors and commands.

Continued Communication Diagnostics

Continues listing communication diagnostics for setpoints, switches, sensors, and relays.

Further Communication Diagnostics

Lists more communication diagnostics for starters, EXVs, AFD, and various outputs.

Wiring Information

Wiring Diagrams (AFD and Wye-Delta)

Lists wiring diagrams for AFD and Wye-Delta units.

Log and Check Sheets

Installation Completion and Operator Logs

Refers to installation completion sheets, chiller settings, and operator logs.

Chiller Installation Completion Check Sheet

Checks installation of screw chiller components and water piping.

Flow Balancing, Gauges, and Wiring Checks

Checks installation of flow balancing valves, gauges, and wiring.

Testing, Refrigerant, Load Conditions, and Heaters

Checks testing readiness, refrigerant, load conditions, and heater operation.

Equipment Room and Owner Awareness Checks

Checks equipment room safety features and owner awareness of refrigerant MSDS.

Chiller Settings Configuration

Lists various chiller settings for configuration.

Operator Log Data Entry

Provides fields for recording operator log data across multiple tabs.

Operator Log Main Tab Data

Lists data fields for the operator log's main tab.

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