TUG Technologies 660 - Operation and Specifications; System Overview

Operation Mobile Belt Loader Model 660
Operation Manual
CD397-Oper Operation - 1 - 1
Operation
Section 1: System Overview ............................................................................ Operation-1-4
1.1 Safety Precautions.......................................................................................... Operation-1-4
1.2
Purpose of Equipment .................................................................................... Operation-1-4
1.3 General Description ........................................................................................ Operation-1-4
1.4 Major Components.......................................................................................... Operation-1-4
1.4.1 Power Package...................................................................................... Operation-1-4
1.4.2 Engine.................................................................................................... Operation-1-4
1.4.3 Transmission.......................................................................................... Operation-1-5
1.4.4 Drive Shaft ............................................................................................. Operation-1-5
1.4.5 Drive Axle............................................................................................... Operation-1-5
1.4.6 Steer Axle .............................................................................................. Operation-1-5
1.4.7 Brakes.................................................................................................... Operation-1-5
1.4.8 Chassis .................................................................................................. Operation-1-5
1.4.9 Body....................................................................................................... Operation-1-5
1.4.10 Conveyor.............................................................................................. Operation-1-6
1.4.11 Operator’s Compartment ..................................................................... Operation-1-6
1.4.12 Electrical System ................................................................................. Operation-1-7
1.4.13 Hydraulic System ................................................................................. Operation-1-7
Section 2: Operational Procedures ............................................................... Operation-2-11
2.1 Instrument Panel Controls and Indicators..................................................... Operation-2-11
2.1.1 Ford 2.5L.............................................................................................. Operation-2-11
2.1.2 Deutz 2.9L Tier 4F ............................................................................... Operation-2-11
2.1.3 Maneuvering Controls.......................................................................... Operation-2-15
2.1.4 Conveyor Controls ............................................................................... Operation-2-16
2.1.5 Electrical Supply .................................................................................. Operation-2-17
2.1.6 Preliminary Checks .............................................................................. Operation-2-17
2.1.7 Maneuvering Procedures..................................................................... Operation-2-18
2.1.8 Belt Loader Towing Instructions........................................................... Operation-2-21
2.1.9 Conveyor Safety Props ........................................................................ Operation-2-23
2.2 IATA.............................................................................................................. Operation-2-
24
2.3 SAE............................................................................................................... Operation-2-24
2.4 ISO EMC Evaluation..................................................................................... Operation-2-24
2.5 ISO Product Safety Evaluation ..................................................................... Operation-2-25
2.6 Locations of Technical Construction Files .................................................... Operation-2-25
Section 3: Specifications ............................................................................... Operation-3-27
3.1 General Specifications of the 660................................................................. Operation-3-28
3.1.1 Dimensions .......................................................................................... Operation-3-28
3.2 Torque Values............................................................................................... Operation-3-28
3.2.1 Metric Fasteners .................................................................................. Operation-3-29
3.2.2 Graded Bolts ........................................................................................ Operation-3-30
3.3 Performance ................................................................................................. Operation-3-31
3.3.1 Specifications....................................................................................... Operation-3-31
3.3.2 Environmental Operating Limits........................................................... Operation-3-32
3.3.3 Environmental Vibration Information.................................................... Operation-3-32
3.3.4 Environmental Sound Information........................................................ Operation-3-32
3.4 Engines......................................................................................................... Operation-3-
36
3.4.1 Gasoline............................................................................................... Operation-3-36