5-24
Inspection Item Standard Value Usable limits
Backlash of each gear(measured in meshed condition) 0.1-0.2mm(0.004-0.008in) 0.5mm
(0.020 in)
Stepped wear of teeth 0mm 0.3 mm
(0.012 in)
Assembled width of synchromesh
assembly
51.17
(2.015in)
-
Synchro-hub thrust for shifting
Neutral Engaging
14 ±0.5
Kgf
(30 lbs)
9.5 Kgf
(20.9 lbs)
Thrust play of fixed gears 0 mm 0.5 mm
(0.020 in)
Wear in each shifter 0.5 mm
(0.020 in)
3.2 INSPECTION
Before and after disassembly,inspect each part for points mentioned below,and replace if necessary.
- Inspect bearings such as ball bearings and needle bearings for abnormalities in rotation such as
irregularity, hitching, etc. by turning them with pressure applied by hand.Replace defective ones.
- Serious worn or damaged parts should also be replaced.
+0.10
-0.424
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