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NetSure 5100 Series
Vertiv NetSure 5100 Series Installation Manual
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Vertiv
™ NetSure™
5
100
Series
-
48 V
DC Power
Syst
em
Installati
on Manu
al
Proprietar
y and Con
fidentia
l ©
2023
Vertiv Group Corp.
viii
This page intentionally le
ft blank.
7
9
Table of Contents
Table of Contents
3
Admonishments Used in this Document
6
Important Safety Instructions
7
Safety Admonishments Definitions
7
Safety and Regulatory Statements
7
Déclarations de Sécurité et de Réglementation
7
Customer Documentation Package
9
Installation Acceptance Checklist
10
Installing the System
12
General Requirements
12
Securing the Relay Rack to the Floor
12
Module Assembly
13
Mounting the System in a Relay Rack or an Equipment Rack
18
Mounting the Distribution Cabinet with Module Mounting Assembly(S)
18
Installing a List 93, 94 Battery Tray
24
Installing Optional 4-Post Flush Mounting Kit for Data Cabinets, P/N 559801
35
Changing Orientation of Load Return Busbars Located in a List 20, 21, 25, or 26 Distribution Cabinet
39
Installing Optional Lug Adapter Busbar Kits
41
Installing Circuit Breakers, Fuses, and Optional Transient Voltage Surge Suppressor (TVSS) Device(S)
42
Installation Instructions
50
Kit Description
50
Kit Contents
50
Tools and Material Required
52
Installation Procedure
52
Setting Jumper and Switch Options
65
Circuit Cards with Jumpers and Switches in a List 20, 21, 25, 26, 27 Distribution Cabinet
65
Jumper Settings on the System Interface Circuit Card
68
Switch Settings on the IB2 (Controller Interface Board)
69
Switch Settings on Optional EIB (Controller Extended Interface Board)
70
Switch Settings on the SM-DU (List 60 Hybrid Connection Cabinet)
71
Procedure
71
Making Electrical Connections
75
Important Safety Instructions
75
Wiring Considerations
75
Relay Rack / Equipment Cabinet Frame Grounding Connection
76
Power System Shelf Frame Grounding Requirements
77
Assemblies Comprising the Power System Frame Grounding Connection
78
Central Office Ground Connection
78
Rectifier Nominal 120 VAC / 208 VAC / 240 VAC Input and AC Input Equipment Grounding Connections
79
Wiring Considerations
79
To 19" or 23" Rectifier AC Input / Solar Converter DC Input Panel (List 40, 45) and 23" Rectifier AC Input Panel (List 46)
79
To Individual Module Mounting Assembly(S) Equipped with Molex Connectors and Provided with Rectifier AC Input Cable Assemblies or Rectifier AC Input Line Cords
85
Solar Converter 140 VDC to 200 VDC / 200 VDC to 400 VDC Input Connections
86
Wiring Considerations
86
To 19" or 23" Rectifier AC Input / Solar Converter DC Input Panel (List 40, 45)
86
To 23" Solar Connection Cabinet (List 61)
89
Solar Converter DC Input Cable Assemblies
89
48 VDC System Connections to an Optional List 60 Hybrid Connection Cabinet
92
Nominal 120 VAC Input and Equipment Grounding Connections to List 50, 51, 52, 53, 54, 55, 56, 57 Inverter
93
AC "Neutral" Reference Point (if Equipped with Optional Inverter System)
96
Nominal 120 VAC Output Connections (List 50, 51, 52, 53, 54, 55, 56, 57 Inverter Module Assembly)
97
List 50, 52, 54, 56 (Bulk Output)
97
List 51, 53, 55, 57 (NEMA Output)
97
External Alarm, Reference, Monitoring, and Control Connections
100
External Alarm, Reference, Monitoring, and Control Connection Locations
100
System Interface Circuit Card Connections (if Required)
103
RS485 Modbus Connection (if Required)
104
IB2 (Controller Interface Board) Connections (if Required)
104
Optional EIB (Controller Extended Interface Board) Connections (if Required)
113
Cabinet
119
Optional Customer Fuel Sensor Input
121
Connecting a Device or System to the NCU CAN Bus (if Required)
122
NCU Controller Ethernet Connection (if Required)
122
Control Bus Connections between Controller and Module Mounting Assemblies
125
Optional Transient Voltage Surge Suppressor (TVSS) Device Ground Connection
126
Load Connections
129
Load Connections to a List 20, 25 Distribution Cabinet
129
Load Connections to a List 21, 26 Distribution Cabinet
134
Load Connections to a List 27 Distribution Cabinet
145
Load Connections to an Optional GMT Fuse Block
148
Load Connections to a List KG Distribution Panel
149
Connections to an Optional List 60 Hybrid Connection Cabinet
150
Input Battery Connections
151
Input Battery Connections to List 20, 25 Distribution Cabinet
151
Input Battery Connections to List 21, 26 Distribution Cabinet
154
Input Battery Connections to List 27 Distribution Cabinet
158
Remote Distribution Unit (DU) Connections
158
List 27 Distribution Cabinet
158
Installing and Connecting Batteries in an Optional List 93 or 94 Battery Tray (if Furnished)
160
Important Safety Instructions
160
Installing the Modules
162
Installing Rectifier, Solar Converter, and Converter Modules
162
Installing Inverter Module in Inverter Module Mounting Assembly (if Equipped with Optional Inverter System)
167
Initially Starting, Configuring, and Checking System Operation
168
Important Safety Instructions
168
Initial Startup Preparation
168
Initially Starting the System
168
NCU Controller Initialization
169
Verifying and Setting the NCU Controller as Required for Your Application
170
Checking System Status
174
Final Steps
175
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Vertiv NetSure 5100 Series Specifications
General
Brand
Vertiv
Model
NetSure 5100 Series
Category
Power Supply
Language
English
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