Volvo L90E - Basic preventive maintenance

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Before service read ﺲﻳوﺮﺳ زا ﻞﺒﻗ دراﻮﻣ

116

Table of Contents

Safety Regulations2
Foreword2
Identification Number3
- Table of Contents4
- Intended Use6
- Engine6
- Electrical System6
Presentation6
- Brake System7
- Parking Brake7
- Steering System7
- Cab7
CE Marking. EMC Directive8
- Mobile Telephones9
- Guide-Lines9
Communication Equipment Installation9
Product Plates10
Information and Warning Plates/Decals11
(‫ﻗﻮاﻧﯿﻦ اﯾﺎﻻت ﻣﺘﺤﺪه آﻣﺮﯾﮑﺎ )ﭘﺎﮐﯿﺰﮔﯽ ﻣﺤﯿﻂ زﯾﺴﺖ16
The USA Emission Legislation (Federal Clean Air Act)16
- Normal Non-Road Engine Use17
- Non-Road Engine Maintenance17
- Service Performed by Your Local Dealer17
- Preventive Maintenance17
- Check the Turbocharger18
- Fuel System18
- Fuel Recommendations18
Instrument Panels20
- Bucket Positioner21
- Floating Position21
- Single-Acting Lifting Function21
Right Instrument Panel21
- Secondary Steering System22
- Operator Instructions22
- Function Test22
- Rear Window Wiper22
- Lights23
- Air Conditioning23
- Front Working Lights24
- Rear Working Lights24
- Rotating Warning Beacon24
- Function Selector, Boom Suspension25
- Electrical Control Lever Lockout26
- Rheostat, Instrument Lighting26
- Cigarette Lighter26
- Hour Recorder26
- Automatic Greasing27
- Preheating27
- Transmission Disengagement27
Front Right Instrument Panel27
- Ignition Switch28
- Mode Selector (APS II)28
- Heavy28
- MAN (Manual)28
Centre Instrument Panel29
- Central Warning Lamps30
- Warning and Control Lamps30
- Gauge30
- Battery Charging31
- Buzzer31
- Central Warning (Red)31
- Central Warning (Amber)31
- Low Transmission Oil Pressure32
- Low Brake Pressure32
- Working Lights32
- Applied Parking Brake32
- High Axle Oil Temperature33
- Primary Steering System33
- High Beams33
- Direction Indicator33
- Lever Steering (CDC)34
- Differential Lock, Front Axle34
- Boom Suspension System (BSS)34
- Secondary Steering34
- Transmission Oil Temperature35
- Coolant Temperature35
- Fuel Level35
- Separate Attachment Locking36
Front Left Instrument Panel36
- Hazard Flashers37
- Keyboard for Display Unit37
- Operating Information Display Screen38
- Initial Display38
Display Unit38
- Keyboard for the Display Unit39
- Machine Information40
- Settings Via the Keyboard45
- Setup, Language and Units45
- Setup, Machine Hours45
- Setup, Date/Time46
- Service Info47
- Info47
- Error47
Alarm Texts47
Other Controls52
- Application53
- Releasing53
- Lever Steering, CDC53
- Gear Selector Control54
- Brake Pedal54
- Differential Lock54
- Steering Wheel Adjustment55
- Headlight Dipper / Windscreen Washer55
- Direction Indicator Control / Horn55
- Windscreen Wiper55
- Detent Function Tilting (Bucket Positioner)56
- Detent Function Floating Position56
- 12 Control Lever Carrier and Control Functions56
- Kick-Down57
- Engine Retarding57
- Directional Gear F-N-R57
- Control Lever Lockout57
- Activation of Detent Function for the 3Rd Hydraulic Function58
- Fan Control58
- Temperature Control58
- Recirculation Control (Re-Using the Air)58
- Adjusting Tilting Rearwards59
- Adjusting Lift Height59
Boom Kick-Out and Bucket Positioner59
- Height and Inclination60
- Adjusting for Weight60
- Operator Seat60
Operator Comfort60
- Air-Suspended Seat61
- Adjusting Lumbar Support61
- Lap Type Seat Belt, Checking and Maintenance61
- Adjusting Control Lever Carrier62
- Adjusting Arm Rest for Lever Steering62
- Adjusting Arm Rest for Control Lever Carrier62
- Arm Rest62
- Climate Control System63
- Adjusting Heating and Ventilation64
- Setting Automatic Temperature Control65
- Window Catch66
- Rear Vision System67
- Running-In Instructions68
Operating Instructions68
- Accidents69
- Operator Duties69
Safety Rules When Operating69
- Machine Operator Safety70
- High Voltage Overhead Power Line71
- Operating under Ground71
- Working in Confined Areas71
- Working Within Dangerous Areas71
- Travelling and Operating on a Public Road72
- Travelling on Public Road72
- Operating (Working) on a Public Road72
- After Operating73
Measures before Operating73
Starting Engine in Cold Weather74
Starting Engine74
- Manual Gear Shifting75
- Directional Gear75
Gear Shifting75
- Automatic Power Shift76
- Operating in the APS Position76
- Position LIGHT76
- Position HEAVY76
- Kick-Down Button, Control Lever Carrier77
- Engine Retarding Downshifting77
- Kick-Down Function77
- Lever Steering, Optional Equipment78
Steering78
- Steering Lever79
- Kick-Down Button79
- Directional Gear Selector79
- Brake Test80
- Conditions80
Braking80
- Result and Evaluation81
- Measuring Procedure81
Stopping Machine82
- Long-Term Parking83
- Check after Long-Term Parking83
Parking83
Recovering/Towing84
- Disconnecting Propeller Shafts85
- After Recovering / Towing85
- Trailer85
- Across Ramp87
- On Another Vehicle87
- Lashing87
Transporting Machine87
Operating Techniques88
Attachments89
Attaching and Disconnecting Attachments90
- Pressure Release92
- Servo System93
Accumulators, Releasing Pressure93
- Bucket Operation94
- Choosing Bucket94
Buckets94
- Excavating95
- Gravel and Heap Loading95
- Rock Loading96
- Transporting Load (Loading - Carrying)96
- Dumping Load97
- Positioning of Transporting Vehicle97
- Levelling97
Timber Grapples98
- Loading Vehicle Using Timber Grapples99
- Stacking99
- Working with Timber Grapples99
- Unloading Vehicle99
- Picking up from a Stack100
- Low Stack100
- High Stack100
- Operating with Whole Trunks100
- Operating with Pallet Forks101
Pallet Forks101
- Picking up a Load102
- Operating with a Load102
- Combi-Forks102
- Approval and Legal Provisions102
- Positioning of Machine103
Material Handling Arm103
- Operating with Material Handling Arm104
- Hydraulically Powered, Rotating Attachments105
Rotating Attachments105
Signalling Diagram106
- Horizontal Distance107
- Lifting Attachments108
- Running Checks of Lifting Attachments108
- Other Attachments108
Getting Stuck109
Safety When Servicing110
Service Position110
Before Service Read111
- Fire Prevention Measures113
- Working on Painted Surfaces115
- Fluor Rubber115
- Blasting115
- Grinding Machine115
- Rubber and Plastics116
- Waste Hazardous to the Environment116
- Check-List after Fire116
- Service Programmes118
- Arrival and Delivery Inspection118
- Delivery Instructions118
- Basic Preventive Maintenance118
- Service Points119
- Engine Oil, Checking120
- Engine Oil, Changing120
- Oil Capacity When Changing120
- Fuel Tank (Available)122
- Fuel Filters122
- Fuel System, Air Bleeding123
- Water Trap123
- Intercooler124
- Turbocharger124
- Air Cleaner125
- Secondary Filter125
- Oil-Bath Precleaner126
- Washer Fluid Reservoir, Front and Rear Windows126
- Cooling System127
- Coolant127
- Cooling System Capacity When Changing127
- Coolant, Changing128
- Coolant, Checking128
- Fan, Reversible129
- Radiator, Cleaning129
- Coolant Filter129
- Battery Disconnect Switch130
- Batteries130
- Batteries, Rules130
- Batteries, Charging131
- Starting with Booster Batteries131
- Alternator132
- Belt Tension, Checking and Adjusting132
- Disconnecting Battery132
- Battery Connection132
- Relays and Fuses133
- Headlamps, Adjusting134
- Setting Measurements L90E134
- Setting Measurements L120E134
- Transmission135
- Transmission Oil Level, Checking135
- Transmission Oil, Changing135
- Suction Strainer135
- Transmission, Replacing Oil Filter136
- Breather Filter, Transmission136
- Axles, Capacities137
- Axles, Changing Oil137
- Front and Rear Axles137
- Breather Filter, Front Axle138
- Lubrication of Propeller Shafts138
- Brake Discs, Checking139
- Parking Brake, Checking140
- Cab, Ventilation Filters141
- Asbestos Filter141
- Asbestos141
- Suspected Leakage142
- First Aid Measures142
- Compressor143
- Condenser144
- Evaporator144
- Operator Seat, Lubrication145
- Hydraulic System146
- Hydraulic System, Checking Oil Level146
- Hydraulic System, Changing Oil146
- Hydraulic System, Draining Sludge147
- Hydraulic System, Return Oil Filter147
- Tyres148
- Inflating Tyres148
- Wheel Bolts, Check-Tightening148
- Greasing Bearings149
- Symbol Key149
- Service Schedule150
- Service Intervals150
- Lubrication and Service Chart151
- Checks, Oil Changes and Lubrication153
- Filling Lubricant157
- Recommended Lubricants157
- Control Lamp158
- Changing Lubrication Cycle159
- Continuous Test Lubrication Cycle160
- Single Test Lubrication Cycle160
- System Test160
- Bleeding the System161
- Cleaning with High-Pressure Wash161
- Specifications162
- Grease163
- General Lubrication Points163
- Front Rear-Axle Bridge163
- Fuel163
- Capacities L90E164
- Filter Changes164
- Engine, Specifications L90E165
- Electrical System, Specifications L90E166
- Relays L90E167
- Fuses L90E168
- Power Transmission, Specifications L90E169
- Axle Oils L90E170
- Oil Grade Volvowb 101170
- Other Requirements170
- Brakes/Steering System, Specifications L90E172
- Recommended Air Pressure L90E173
- Dimensional Drawing L90E177
- Machine Capacity L90E178
- Timber Grapple L90E179
- Pallet Fork L90E180
- Material Handling Arm L90E181
- Loading Table for Material Handling Arm181
- Capacities L120E182
- Engine, Specifications L120E183
- Electrical System, Specifications L120E184
- Relays L120E185
- Fuses L120E186
- Power Transmission, Specifications L120E187
- Axle Oils L120E188
- Recommended Air Pressure L120E191
- Cab, Specifications L120E193
- Vibration and Sound Information193
- Whole Body Vibrations193
- Hydraulic System, Specifications L120E194
- Dimensional Drawing L120E195
- Machine Capacity L120E196
- Timber Grapple L120E197
- Pallet Fork L120E198
- Material Handling Arm L120E199
- Alphabethical Index200

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