WAGNER VU 1 - Page 104

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ts-powder@wagner-group.com

www.wagner-group.com

Order no. 2330732

Edition 03/2020

Document No. 11149001

Version D

Main Page

Table of Contents3
Electrical Connection Plans for Vu3
About These Instructions6
Preface6
Warnings, Notices and Symbols in These Instructions6
Languages7
Abbreviations7
Terminology for the Purpose of this Manual8
Correct Use9
Device Type9
Type of Use9
For Use in Potentially Explosive Areas9
Processible Working Materials9
Misuse9
Identification10
Explosion Protection Identification10
Permissible Device Combinations10
Basic Safety Instructions11
Safety Instructions for the Operator11
Electrical Devices and Equipment11
A Safe Work Environment12
Personnel Qualifications12
Safety Instructions for the Personnel13
Personal Safety Equipment13
Safe Handling of WAGNER Powder Spray Devices13
Grounding the Device14
Product Hoses14
Electrical Connection Cables15
Cleaning and Flushing15
Maintenance and Repair16
Protective and Monitoring Equipment16
Description17
Design of the VU 1 Reciprocator17
Design of the VU 2 Reciprocator18
Design of the VU 3 Reciprocator19
Mode of Operation20
Variants20
Scope of Delivery20
Data21
Technical Data21
VU 1 Dimensions22
VU 2 Dimensions23
VU 3 Dimensions24
Accessories24
Assembly and Commissioning25
Training of Assembly/Commissioning Personnel25
Storage Conditions25
Installation Conditions25
Transportation26
Assembly27
Electrical Connection29
MCS 1 Stand-Alone/Primatech29
Connecting 2 Reciprocators30
Connecting 4 Reciprocators31
Connecting the Reciprocator32
Setting up the Frequency Converter34
Determination of the Number of Guns34
Correct Number of Counterweights35
VU 1 Reciprocator35
VU 2 Reciprocator36
VU 3 Reciprocator36
Mounting the Additional Weights38
Adjustment of the Upper and Lower Stops39
VU 1 Gun Arrangement40
Long Stroke Gun Arrangement for 2-4 Guns40
Long Stroke Gun Arrangement for 5-8 Guns40
Gun Arrangement in Multiple Levels41
Gun Arrangement for Short Stroke Applications41
VU 2 Gun Arrangement42
Long Stroke Gun Arrangement for 2-4 Guns42
Long Stroke Gun Arrangement for 5-6 Guns42
Gun Arrangement for Short Stroke Applications43
Grounding44
Grounding the Powder Coating System45
Safety Checks45
Operation46
Training the Operating Personnel46
Tasks46
Switching on the Reciprocator46
Switching off the Reciprocator46
Switching off in Normal Operation46
Switching off the Reciprocator in the Event of Faults or Emergencies46
Cleaning and Maintenance47
Cleaning47
Cleaning Personnel47
Cleaning Procedures47
Maintenance47
Maintenance Personnel47
Maintenance Instructions47
Safety Checks and Maintenance Intervals48
Maintenance Procedures48
Checking and Adjusting the Belt Tension (Visual Inspection)49
Checking the Belt Tension49
Setting the Belt Tension50
Checking and Adjusting the Belt Tension (Measuring Device)55
Checking the Belt Tension56
Setting the Belt Tension56
Replace the Ball-Bearing Guides57
Filling up the Oil Tank of the Ball-Bearing Guides (Only VU1 and VU2)58
Lubricating the Ball-Bearing Guides with Grease58
Troubleshooting and Rectification60
Inspections61
Disassembly and Disposal64
Disassembly64
Accessories65
Gun Base Support65
Fastening Elements66
VU1/VU 2 Gun Assemblies67
VU 3 Spray Gun Assemblies68
Controller Accessories (Only VU1/VU 2)68
CAN Bus Cable69
RS 8 Roller Set (Only VU 1 and VU 2)69
Grease Lubrication Maintenance Set69
Spare Parts71
How Can Spare Parts be Ordered71
VU 1 Drive Unit72
VU 2 Drive Unit74
VU 3 Drive Unit76
VU 1 Deflection Unit78
VU 2 Deflection Unit79
VU 3 Deflection Unit80
VU 1 Guide Unit82
VU 2 Guide Unit84
VU 3 Guide Unit86
VU 1 Counterweight87
VU 2 Counterweight88
VU 3 Counterweight89
VU 1 Reciprocator Column90
VU 2 Reciprocator Column92
VU 3 Reciprocator Column93
VU 1 Wearing Part Sets94
Declaration of Incorporation96
Electrical Connection Plans for Vu 1/Vu97
Installation Example Axis System on Vu101
Components101
U-Beam for Z-Axis Unit102

WAGNER VU 1 - Page 104

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