ABB ACS355 series - 1. Safety

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User’s manual

ACS355

1. Safety

Table of contents

4. Mechanical installation

6. Electrical installation

8. Start-up, control with I/O

and ID run

3AUA0000066143 Rev D

EFFECTIVE: 2018-01-01

Main Page

List of Related Manuals2
1. Safety3
What this Chapter Contains17
Safety in Installation and Maintenance18
General Safety19
General Safety20
What this Chapter Contains21
Contents of this Manual22
Related Documents23
Quick Installation and Commissioning Flowchart24
Terms and Abbreviations25
What this Chapter Contains27
Product Overview28
Overview of Power and Control Connections29
Type Designation Label30
Type Designation Key31
What this Chapter Contains33
Required Tools34
Unpacking35
Installing36
Fasten Clamping Plates38
What this Chapter Contains39
Selecting the Supply Disconnecting Device (Disconnecting Means)40
Selecting the Power Cables41
Alternative Power Cable Types42
Additional US Requirements43
Selecting the Control Cables44
Routing the Cables45
Against Thermal Overload46
Protecting the Motor against Thermal Overload47
Protecting the Contacts of Relay Outputs48
What this Chapter Contains49
Motor and Motor Cable50
Connecting the Power Cables51
Connection Procedure52
Connecting the Control Cables53
Default I/O Connection Diagram55
Connection Procedure57
What this Chapter Contains59
What this Chapter Contains61
Starting up the Drive62
Performing a Manual Start-Up63
Performing a Guided Start-Up68
Controlling the Drive through the I/O Interface70
Performing the ID Run71
What this Chapter Contains75
Applicability76
Overview77
Operation78
Output Mode80
Reference Mode81
Parameter Mode82
Copy Mode84
Basic Control Panel Alarm Codes85
Assistant Control Panel86
Overview87
Operation88
Output Mode92
Parameters Mode93
Assistants Mode96
Changed Parameters Mode98
Fault Logger Mode99
Time and Date Mode100
Parameter Backup Mode102
I/O Settings Mode105
What this Chapter Contains107
Summary of the I/O Connections of the Application Macros109
ABB Standard Macro110
Wire Macro111
Alternate Macro112
Motor Potentiometer Macro113
Hand/Auto Macro114
PID Control Macro115
Torque Control Macro116
AC500 Modbus Macro117
User Macros119
What this Chapter Contains121
Default Order of the Tasks122
List of the Tasks and the Relevant Drive Parameters123
Contents of the Assistant Displays125
Local Control Vs. External Control126
External Control127
Reference Types and Processing129
Reference Trimming130
Example131
Programmable Analog Inputs132
Programmable Analog Output133
Programmable Digital Inputs134
Programmable Relay Output135
Transistor Output136
Diagnostics137
Power Loss Ride-Through138
Maintenance Trigger139
Flux Braking140
Settings141
Critical Speeds142
Custom U/F Ratio143
Speed Controller Tuning144
Settings145
Torque Control Performance Figures146
IR Compensation for a Scalar Controlled Drive147
Motor Thermal Protection148
Earth Fault Protection149
Short-Circuit150
Supervisions151
Process Controller PID1152
Settings154
Sleep Function for the Process PID (PID1) Control155
Example156
Diagnostics157
Settings158
Control of a Mechanical Brake159
Operation Time Scheme160
State Shifts161
Settings162
Settings164
Real-Time Clock and Timed Functions165
Example167
Settings168
Counter169
Settings170
State Shifts171
Example 1172
Example 2173
Safe Torque off (STO) Function177
What this Chapter Contains179
Fieldbus Equivalent180
Differences between the Default Values in E and U Type Drives182
Actual Signals183
Fb Actual Signals186
Fault History189
Parameters191
Reference Select194
Constant Speeds199
Analog Inputs203
Relay Outputs205
Analog Outputs208
System Controls209
Freq in & Tran out215
Timer & Counter217
Limits222
Start/Stop226
Accel/Decel232
Speed Control236
Torque Control239
Critical Speeds240
Motor Control241
Maintenance Trig247
Fault Functions248
Automatic Reset257
Supervision259
Information261
Panel Display262
Motor Temp Meas267
Timed Functions269
Process Pid Set 1273
Process Pid Set 2282
Ext / Trim Pid283
Mech Brk Control285
Encoder286
Ext Comm Module287
Panel Comm289
Efb Protocol290
Fba Data out293
Options307
What this Chapter Contains313
Setting up Communication through the Embedded Modbus315
Drive Control Parameters316
Fieldbus Control Interface319
Fieldbus References320
Fieldbus Reference Scaling322
Reference Handling323
Actual Value Scaling324
Register Mapping325
Function Codes326
Exception Codes327
Communication Profiles328
DCU Communication Profile333
What this Chapter Contains339
Setting up Communication through a Fieldbus Adapter Module341
Drive Control Parameters342
Fieldbus Control Interface344
References345
Fieldbus References346
Fieldbus Reference Scaling348
What this Chapter Contains349
How to Reset350
Alarm Messages Generated by the Drive351
Alarms Generated by the Basic Control Panel354
Fault Messages Generated by the Drive357
Embedded Fieldbus Faults367
What this Chapter Contains369
Cooling Fan370
Capacitors371
Control Panel372
What this Chapter Contains373
Ratings374
Definitions375
Derating376
Power Cable Sizes and Fuses377
Alternate Short-Circuit Protection378
Dimensions, Weights and Free Space Requirements381
Losses, Cooling Data and Noise382
Noise383
Terminal and Lead-Through Data for the Power Cables384
Electric Power Network Specification385
Control Connection Data387
Brake Resistor Connection388
Ambient Conditions389
Materials390
CE Marking391
Category C1392
UL Marking393
C-Tick Marking394
What this Chapter Contains395
Frame Sizes R0 and R1, IP20 (Cabinet Installation) / UL Open396
Frame Sizes R0 and R1, IP20 / NEMA 1397
Frame Size R2, IP20 (Cabinet Installation) / UL Open398
Frame Size R2, IP20 / NEMA 1399
Frame Size R3, IP20 (Cabinet Installation) / UL Open400
Frame Size R3, IP20 / NEMA 1401
Frame Size R4, IP20 (Cabinet Installation) / UL Open402
Frame Size R4, IP20 / NEMA 1403
What this Chapter Contains405
Selecting the Brake Resistor Cables407
Placing the Brake Resistor408
Start-Up409
What this Chapter Contains411
Installation412
Technical Data414
MPOW-01 Auxiliary Power Extension Module415
Technical Data416
What this Appendix Contains417
Compliance with the European Machinery Directive418
Connection Principle419
Wiring Examples420
Activation Switch421
Operation Principle422
Acceptance Test Procedure423
Maintenance425
Fault Tracing426
Safety Data427
Abbreviations430
What this Chapter Contains431
Start Mode433
Product and Service Inquiries435

ABB ACS355 series - 1. Safety

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