ABB IRB 6400R - Troubleshooting Tools

Troubleshooting Tools
CONTENTS
Page
Product Manual 1
1 Diagnostics................................................................................................................ 3
1.1 Tests ................................................................................................................ 5
1.2 Monitor Mode 2 .............................................................................................. 6
1.2.1 Entering the test mode from the teach pendant ................................... 7
1.2.2 Console connected to a PC.................................................................. 7
2 Indication LEDs on the Various Units................................................................... 14
2.1 Location of units in the cabinet....................................................................... 14
2.2 Robot computer DSQC 363/373..................................................................... 14
2.3 Main computer DSQC 361 ............................................................................. 15
2.4 Memory board DSQC 324/16Mb, 323/8Mb, 317/6 Mb, 321/4MB................ 15
2.5 Ethernet DSQC 336 ........................................................................................ 16
2.6 Power supply units.......................................................................................... 17
2.7 Panel unit DSQC 331...................................................................................... 19
2.8 Digital and Combi I/O units............................................................................ 20
2.9 Analog I/O, DSQC 355................................................................................... 21
2.10 Remote I/O DSQC 350, Allen Bradley......................................................... 22
2.11 Interbus-S, slave DSQC 351 ......................................................................... 23
2.12 Profibus-DP, DSQC352 ................................................................................ 24
2.13 Encoder unit, DSQC354 ............................................................................... 25
2.14 Status LEDs description................................................................................ 27
3 Measuring Points..................................................................................................... 30
3.1 Back plane....................................................................................................... 30
3.2 Signal description, RS 232 and RS 485.......................................................... 31
3.3 X1 and X2 Serial links: SIO 1 and SIO 2 ....................................................... 33
3.4 X9 Maintenance plug...................................................................................... 34
3.4.1 Power supply ....................................................................................... 34
3.4.2 X9 VBATT 1 and 2............................................................................. 35
3.4.3 Drive system........................................................................................ 35
3.4.4 Measuring system................................................................................ 36
3.4.5 Disk drive ............................................................................................ 37
3.4.6 Teach pendant...................................................................................... 38
3.4.7 CAN..................................................................................................... 39
3.4.8 Safety................................................................................................... 39