3 Maintenance
3.2.2. Maintenance schedule
3HAC027151-001 Revision: B94
© Copyright 2006-2008 ABB. All rights reserved.
•
3)
Replace when damage is detected or when approaching life limit as specified in
Expected component life on page 95.
•
9)
"24 000 h" = 6000 h + 18000 h.
•
10)
The lithium battery is used as a memory back-up when the robot system is switched
off. Therefore, the life of a lithium battery depends on how frequently the power to the
system is switched off, and also if the environment temperature is higher than
recommended operating temperature. The life time of the battery pac can also be
extended if the battery shutdown service routine is used during longer production
breaks, described in Operating manual – IRC5 with FlexPendant, chapter battery
shutdown service rutine. The consumption in ordinary shutdowns is then approx. 1
mA. Using sleep mode the consumption is reduced to 0,3 mA. When the battery is
nearly discharged, less then 3 Ah left an alert is given on the FlexPendant and the
battery should be replaced before next longer power switched off period
Activities and intervals, optional equipment
The table below specifies the required maintenance activities and intervals for common
optional equipment. Maintenance of other external equipment for the robot is detailed in
separate documentation.
Changing Axis 3 gear oil:
Kyodo Yushi TMO
150
First change after: 6
000 h
Second change after:
24 000 h
9)
Do not mix with other oils!
Oil change, gearbox, axis 3
on page 132
Changing Axis 4 gear oil:
Mobilgear 600
XP320
24 000 h
1)
Oil change, gearbox, axis 4
on page 135
Changing Axis 5 gear oil :
Mobilgear 600
XP320
24 000 h
1)
Oil change, gearbox, axis 5
on page 137
Changing Axis 6 gear oil:
Kyodo Yushi TMO
150
First change after: 6
000 h
Second change after:
24 000 h
9)
Do not mix with other oils!
Oil change, gearbox axis 6 on
page 139
Replacement Robot harness See note below
3)
Replacement of cable
harness, lower end (axes 1-
2) on page 153
Replacement of cable
harness, upper end on page
159
Replacement SMB Battery pack When necessary
10)
Replacement of SMB battery
on page 142
Maintenance
activity
Equipment Interval Detailed in section
Maintenance
activity
Equipment Interval Detailed in section
Inspection Signal lamp Inspection, signal lamp on
page 120
Inspection Mechanical stop axis 1 and 3 12 mths
Continued
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