Disassembly/Assembly
Guidelines
IRB 6400
Page 10 - 5
Cables Guidelines
UPPER CABLE (U14) Removal
1. POSITION ROBOT WHERE THE BALANCE WEIGHT IS RAISED UP
AND OUT OF THE WAY OF ACCESS TO THE REAR OF SHOULDER
FRAME HOUSING (S21). MOVE AXIS 5 TO ACCESS COVER.
2. MOVE AXIS 5 TO ACCESS COVER OF MOTOR 6.
3. TURN OFF ALL ELECTRICAL POWER TO ROBOT AND LOCK IT IN
THE OFF POSITION.
WARNING! BE SURE ELECTRICAL DISCONNECT SWITCH IS
OFF AND LOCKED IN OFF POSITION
4. DISCONNECT CABLE CONNECTORS IN FRAME HOUSING (S21):
a. Remove screws (S42) and cover (S43).
b. Disconnect connectors (R2.MP4), (R2.MP5-6),[optional (R2.CP),
& (R2.CS)].
5. DISCONNECT CONNECTOR ON SIGNAL MEASURE BOARD:
a. Remove screws (S12).
b. Pull measuring card unit (S10) out.
c. Disconnect R2.SMB3-6(X5) from signal measuring board.
6. UNCOUPLE CUSTOMER AIR HOSE by accessing clamp through
measuring card unit (S10) opening.
7. LOOSEN SMALL COVERS HOLDING CABLES TO COVER (S6).
CAREFULLY FEED CABLES UP AND OUT OF FRAME HOUSING
(S21) THROUGH THE THREE HOLES IN COVER (S6).
8. REMOVE CABLE TUBE HOLDER (U53):
a. Remove screws (U49) and washers (U50).
b. Remove cover (U51).
c. Remove screws (U52).
d. Remove cable tube holder (U53).
E
E
REFERENCE DRAWINGS
Exploded Views:
“S” (pg 10-12, 12-2)
Assemblies:
Hand Tools
REQUIRED TOOLS
3HAB 4163-2 (pg 13-23)
3HAA 0001-AAS (pg 14-A)
3HAB 4254-2 (pg 14-J)
3HAA 0001-AAH (pg 13-13)
“U” (pg 10-13, 12-4)
“W” (pg 10-14, 12-5)
“F” (pg 10-15, 12-6)
3HAA 0001-ACA (pg 14-D)
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