Disassembly/Assembly
Guidelines
IRB 6400
Page 10 - 7
Cables Guidelines
UPPER CABLE (U14) Installation
WARNING! BE SURE ELECTRICAL DISCONNECT SWITCH IS
OFF AND LOCKED IN OFF POSITION
1. INSERT UPPER CABLE (U14):
a. Carefully feed upper part of upper cable (U14) into rear of tube
shaft (U19).
b. At same time feed lower part of upper cable (U14) under housing
(U61) and down through lower arm (L17).
c. Adjust cable clamps to mounting position under housing (U61)
and inside front lower arm frame (L17). Do not actually mount
clamps at this time.
2. CONNECT MOTOR (W52) CONNECTORS:
a. Reach inside tube shaft at left side and connect connectors
R4.MP5 and R4.FB5 to rear of motor (W52).
3. CONNECT MOTOR (F10) CONNECTORS:
a. Mount cable bracket with screws (U17) and (U18).
b. Push cable and connectors through right angle channel.
c. Connect connectors R4.MP6, R4.FB6, & R4.PTC6 at rear of
motor (F10).
4. MOUNT CABLE ANGLE BRACKET FOR JUNCTION BOX WITH
SCREWS (U15).
5. CONNECT AIR CONNECTION & CUSTOMER CONNECTORS (R3.CP)
(R3.CS) ON RIGHT SIDE OF TUBE SHAFT (U19), IF SO EQUIPPED.
6. INSTALL CABLE ACCESS COVERS:
a. Mount right angle channel over cable pit on motor (F10). Use
sealant (F28). Mounting must be liquid tight.
b. Mount cover (F9) with screws (F7) and washers (F8). Use sealant
(F28). Mounting must be liquid tight.
c. Install cover (U7) and gasket (U9) with screws (U6) and sealant
(U8). Joint must be liquid tight.
d. Install cover (U5) with screws (U4).
E
E
REFERENCE DRAWINGS
Exploded Views:
“S” (pg 10-12, 12-2)
Assemblies:
Hand Tools
REQUIRED TOOLS
3HAB 4163-2 (pg 13-23)
3HAA 0001-AAS (pg 14-A)
3HAB 4254-2 (pg 14-J)
3HAA 0001-AAH (pg 13-13)
“U” (pg 10-13, 12-4)
“W” (pg 10-14, 12-5)
“F” (pg 10-15, 12-6)
3HAA 0001-ACA (pg 14-D)
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