ABB IRB6400 Assembly Guidelines

Disassembly/Assembly
Guidelines
IRB 6400
Page 1 - 1
Introduction
HOW TO USE THIS MANUAL
This manual provides guidelines on how to disassemble and assemble major
robot assemblies. In addition, safety, recommended maintenance procedures,
and lifting is presented. The manual is directed toward the Machine Repairman
and trained maintenance personnel with expertise in both mechanical and
electrical systems. The manual does not in any way assume to take the place
of the maintenance courses offered by ABB Flexible Automation.
Anyone reading this manual should also have access to the Robot Product
Manual and User’s Guide.
Section 1 - INTRODUCTION
Section 1 contains information on how to use this manual, a short summary on
what is contained in each section, information on what you must know to use
the robot, identification plates and labels on the robot, control, and diskettes,
and explanation of the symbols used.
Section 2 - SAFETY
Section 2 contains safety information that is very important to know before
working with or on the robot and its equipment. You should read and unde r-
stand this information, and periodically review it to ensure you are working
safely.
Section 3 - ROBOT HANDLING
Section 3 presents data and illustrations on how to lift the robot, how to man u-
ally release the robot axes brakes, and how to mechanically restrict axis mov e-
ment.
Section 4 - MAINTENANCE
Section 4 contains the robot periodic maintenance schedule, detailed maint e-
nance procedures for lubricating the components that require lubrication, and
detailed instructions for the adjustment of components that require adjustment
after reassembly during repairs. In addition, a tool list is presented listing the
tools and ABB part numbers that aid in disassembly, assembly, and maint e-
nance procedures.
Section 5 - AXIS 1 DISASSEMBLY/ASSEMBLY GUIDELINE S
Section 5 contains the outlines you can use as guidelines when you disasse m-
ble and assemble components associated with the robot’s Axis 1. These ou t-
lines are presented in a clear, step by step format. Each part involved in a
procedure is identified by a number that is in a list and on an exploded illustr a-
tion. For example, pinion (S18) is illustrated on the “S” exploded illustration and
listed in the illustration’s accompanying parts list in Section 12.

ABB IRB6400 Specifications

General

Brand	ABB
Model	IRB6400
Category	Robotics
Language	English