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AEM SM100 - User Manual

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Operator’s Manual
Utility Track Loader
SM100
Machine Type UTL
Material Number
5100064108 / 3300031444
Version 04
Date 08/2022
Language [en-US]
5100064108
This Operator‘s Manual includes
the AEM Safety Manual

Table of Contents

Questions and Answers

AEM SM100 Specifications

General IconGeneral
BrandAEM
ModelSM100
CategoryCompact Loader
LanguageEnglish

Summary

Foreword

Machine Reference Information

Details on machine identification, model, and item numbers.

Machine Documentation

Guidance on keeping and using the operator's manual and identifying the machine.

Abbreviations

Glossary of terms and acronyms used throughout the manual.

Usage

Intended Use

Specifies the approved applications and environments for the machine's operation.

Residual Risks

Identifies inherent hazards that remain despite safety measures.

Safety

Signal Words Used in This Manual

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE for hazard communication.

Safety Guidelines for Operating the Machine

Provides critical safety rules for safe operation and jobsite awareness.

Safety Guidelines for Maintenance

Details safety procedures and requirements for performing maintenance.

Vehicle Description

Machine Overview

Identifies key components of the machine using a diagram and reference table.

Safety Labels

Explains the meaning and importance of various safety labels found on the machine.

Transportation

Loading and Unloading the Machine

Procedures for safely loading and unloading the machine onto a transport vehicle.

Towing the Machine

Guidelines and warnings related to towing the machine.

Operation

Risk of Injury or Death

Identifies hazards associated with operation and defines risk zones.

Machine Controls

Details the function and layout of the operator's console components.

Starting and Stopping the Engine

Provides step-by-step procedures for safely starting and stopping the engine.

Instrument Display

Describes the instrument display's role in conveying operational status and warnings.

Ground Drive and Loader Controls

Details the operation of joysticks for ground drive and loader functions.

Operating on Slopes

Safety guidelines for operating the machine on inclines and slopes.

Maintenance

General Daily Checks

Routine checks to be performed daily to ensure machine readiness and safety.

Checking and Adding Engine Coolant

Procedures for checking and topping up the engine coolant level.

Checking the Hydraulic Oil Level

Instructions for verifying the hydraulic oil level using the sight glass.

Changing the Engine Oil and Filter

Step-by-step guide for replacing the engine oil and oil filter.

Checking and Adjusting Track Tension

Steps for checking and adjusting the tension of the machine's tracks.

Maintaining the Battery

Safety precautions and procedures for battery maintenance.

Engine-Jump-starting

Instructions for safely jump-starting the engine using another vehicle or jump pack.

Troubleshooting

Engine and Engine Oil Warning Lights

Explains the meaning of warning lights and potential causes for malfunctions.

Diagnostic Trouble Codes

Lists diagnostic trouble codes (DTCs) with their corresponding descriptions and FMI values.

Shutdown

Long-Term Storage

Guidelines for preparing the machine for extended periods of non-use.

Technical Data

Engine

Specifications related to the machine's engine, including model and performance data.

Fluids

Details on fluid capacities and types, including engine oil and hydraulic fluid.

Tightening Torques

Table of recommended torque values for various screw sizes and property classes.

Emission Control Systems Information and Warranty-Diesel

Limited Defect Warranty for Wacker Neuson Emission Control Systems

Outlines the warranty coverage for emission control system defects.

Yanmar Limited Warranty

Details the warranty terms and conditions specific to the Yanmar engine.