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Compact Loader
SM100
AEM SM100 User Manual
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Maintenance
Lubrication Plan 7.5
73
[en-US] | 08/2022 | 5100064108 | SM100 | Operator’s Manual
Lubricate the specified lubrication points once a day. For the recommended
grease to order,
see Maintenance Items on page 11
.
Position
Location
Lubrication Point
Quantity
1
Lift cylinder (front)
2
2
Lift cylinder (back)
3
Upper tilt cylinder
1
4
Lower tilt cylinder
5
Coupler B-pin
2
6
Attachment coupler pin
7
Brake pin
7
72
74
Table of Contents
Table of Contents
5
Foreword
8
Information on this Operator's Manual
8
Machine Reference Information
8
Machine Documentation
9
Expectations for Information in this Manual
9
Manufacturer's Approval
9
Abbreviations
11
Maintenance Items
11
Usage
12
Intended Use
12
Unintended Use
12
Residual Risks
13
Safety Guidelines for Operating the Machine
14
Signal Words Used in this Manual
14
Safety
14
Safety Guidelines for Attachments
18
Safety Guidelines for Maintenance
19
Safety Guidelines for the Engine Control Unit (ECU)
20
Special Hazards
20
Safety Guidelines When Using Internal Combustion Engines
21
Disposal
21
Vehicle Description
22
Machine Description
22
Machine Overview
23
Labels Overview
24
Safety Labels
26
Information Labels
29
Transportation
32
Preparing the Machine for Transportation
32
Loading and Unloading the Machine
32
Towing the Machine
33
Operation
35
Risk of Injury or Death
35
Inspecting the Work Area
36
Break-In Period
36
Operation Checklists
37
Machine Controls
38
Control Interlock System
39
Starting and Stopping the Engine
40
Operating the Machine in Extreme Weather Temperatures
42
Instrument Display
44
Instrument Display Symbols and Functions
46
Instrument Display Subpages Menus
48
Machine Status Screens
49
Machine Options
50
Machine Vitals
50
Instrument Display Settings
51
Auxiliary Override
52
Adjusting the Operator Platform
52
Ground Drive and Loader Controls
53
Operating on Slopes
56
Using the Manual Coupler
57
Auxiliary Hydraulic Connections
60
Manual Auxiliary Controls
61
Filling and Dumping the Bucket
61
Recommended Fuels-Diesel and Biodiesel
62
Refueling the Machine
63
Lift Arm Manual Override
64
Lift Arm Support Device
65
Parking the Machine
66
Maintenance 7.1 Maintenance
67
Maintenance Label
68
General Daily Checks
71
Operating the Hood
71
Lubrication Plan
72
Engine Oil Viscosity
74
Checking and Adding Engine Coolant
75
Checking the Hydraulic Oil Level
76
Testing the Control Interlock System
77
Checking for Leaks
78
Checking the Engine Oil
79
Draining and Cleaning the Water Separator
81
Checking the Exhaust System
82
Checking the Continuous Flow Shutoff System
83
Cleaning the Machine
84
Changing the Engine Oil and Filter
85
Checking and Adjusting the Drive Belts
87
Inspecting Hoses and Hard Lines
89
Checking the Undercarriage
89
Servicing the Air Cleaner
90
Checking and Cleaning the Radiator Fins
91
Checking and Adjusting Track Tension
92
Replacing the Fuel Filter
94
Replacing the Hydraulic Tank Filler Cap
96
Replacing the Hydraulic Fluid and Filter
96
Maintaining the Battery
98
Engine-Jump-Starting
99
Troubleshooting
103
Engine and Engine Oil Warning Lights
103
Diagnostic Trouble Codes
103
Shutdown
107
Long-Term Storage
107
Machine Disposal and Decommissioning
108
Machine Speeds
109
Technical Data
109
Engine
109
Fluids
110
Electrical System
111
Hydraulic System
111
Drive System
111
Controls
111
Forces
112
Weights and Ground Pressure
112
Tightening Torques
113
Dimensions
114
Emission Control Systems Information and Warranty-Diesel
115
Emission Control System Background Information
115
Limited Defect Warranty for Exhaust Emission Control System
116
Limited Defect Warranty for Wacker Neuson Emission Control Systems
116
Yanmar Limited Warranty
118
Yanmar Power Technology Co., Ltd. Emission Control System Warranty-USA Only
120
Acknowledgment
124
Foreword
125
Safety Alerts
125
A Word to the User/Operator
126
The Compact Tool Carrier
126
Follow a Safety Program
127
One-Call First
127
Prepare for Safe Operation
130
Start Safely
133
Operate Safely
134
Shut down Safely
139
Load and Unload Your Machine
140
Perform Maintenance Safely
140
Final Word to the User
147
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AEM SM100 Specifications
General
Brand
AEM
Model
SM100
Category
Compact Loader
Language
English
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