Ametek MX45-3Pi

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User Manual – Rev BE AMETEK Programmable Power

MX Series 4

WARNING

Hazardous voltages may be present when covers are removed. Qualified personnel must use

extreme caution when servicing this equipment. Circuit boards, test points, and output

voltages also may be floating above (below) chassis ground.

WARNING

The equipment used contains ESD sensitive parts. When installing equipment, follow ESD

Safety Procedures. Electrostatic discharges might cause damage to the equipment.

Main Page

Table of Contents9
Introduction15
General Description15
Manual Organization and Format15
Different Model Series17
Specifications18
Electrical19
Figure 2-1: Voltage / Current Rating Chart for 150/300 V AC Ranges27
Figure 2-2: Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating27
Mechanical31
Environmental32
Regulatory32
Front Panel Controls33
Special Features and Options34
Figure 2-3 -HF Option Voltage Frequency Rating 300V Range38
Figure 2-4 -HF Option Voltage Frequency Rating 150V Range38
Supplemental Specifications41
Figure 2-5 MX Output Filter Option Schematic43
Figure 2-6 MX45 Output Noise 10 Khz - 1 Mhz44
Figure 2-7 MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter45
Unpacking and Installation47
Unpacking47
Power Requirements47
Mechanical Installation48
Figure 3-1: the MX45 Power Source48
AC Input Connections and Wiring49
Figure 3-2: Location of AC Input and Chassis Ground Connection - Front View, Access Panel Removed50
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)52
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet53
AC On/Off Circuit Breaker on MX Series Front Panel54
Figure 3-4: Rear Panel55
Output Connections56
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground57
Table 3-2: Suggested Output Wiring Sizes57
Table 3-3: Output Terminal Connections59
Figure 3-6: Location of Output Terminals (Front View)60
Figure 3-7: MX 22.5-1, MX30-1 / MX45-1 Output Wiring (Rear View)61
Figure 3-8: MX 22.5-3, MX30-3 / MX45-3 Output Wiring (Rear View)63
Figure 3-9: MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)65
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)66
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)68
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)69
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)71
Connectors - Rear Panel73
Figure 3-14: Ship Kit Terminal Block Dimensions73
Table 3-4: System Interface Connectors75
Table 3-5: Analog Interface Connector75
Table 3-6: BNC Connectors75
Table 3-7: External Sense Connector76
Table 3-8: RS232 Connector Pin-Out - MX with RS232 and USB77
Table 3-9: RS232C Connector Pin-Out - MX with RS232 but no USB77
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB78
Figure 3-16: USB Connector Pin Orientation79
Table 3-10: USB Connector Pin-Out79
Figure 3-17: LAN Interface Connector80
Table 3-11: RJ45 LAN Connector Pin-Out80
Figure 3-18: Emergency Switch (es Option) Shutoff Interconnect on -MB Systems81
Multiple Cabinet System Configurations (Incl. -MB)82
Figure 3-19: SLAVE and ESTOP Interconnect at the Rear Panel82
Figure 3-20: Multi-Cabinet DIP Switch Location and Setting83
Multiple Cabinet System - Power Up/Down Procedures84
Clock and Lock Configurations85
Table 3-12: Clock and Lock Configuration Settings85
Table 3-13: Clock and Lock Initialization Settings86
Basic Initial Functional Test88
Figure 3-21: Functional Test Setup90
Remote Inhibit / Remote Shutdown91
Table 3-14: Remote Inhibit Mode Settings91
Junction Box Accessory93
Output Filter Box Accessory94
Figure 3-22: 7003-416-1 Output Junction Box94
Figure 3-23: 7003-424-1 Output Noise Filter Box95
Fuse Box Accessory96
Figure 3-24: 7003-426-1 Output Fuse Box97
Front Panel Operation98
Tour of the Front Panel98
Figure 4-1. Status and Fault Leds (MX45 Front Panel Shown)100
Figure 4-2: Shuttle Knob101
Figure 4-3: FUNCTION Keypad102
Figure 4-4: Entering Values from the Decimal Keypad104
Figure 4-5: Cursor up Key Movement104
Figure 4-6: Cursor down Key Movement105
Figure 4-7: Main Menu 1 Screen106
Menu Structure107
Figure 4-8: Menu 1 through 3107
Figure 4-9: PROGRAM Menu113
Figure 4-10: MEASUREMENTS Screen, Single Phase and Three Phase Modes116
Figure 4-11: HARMONICS/TRACE ANALYSIS Screen119
Figure 4-12: TRANSIENTS Menu123
Figure 4-13: VOLTAGE SURGE/SAG SETUP Screen124
Figure 4-14: VOLTAGE SWEEP/STEP SETUP Screen127
Figure 4-15: FREQUENCY SWEEP/STEP SETUP Screen129
Figure 4-16 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen131
Figure 4-17:START/VIEW TRANSIENT SEQUENCE Screen132
Figure 4-18: WAVEFORMS Menu133
Figure 4-19: APPLICATIONS Menus137
Figure 4-20: SETUP REGISTERS Menu138
Figure 4-21: UTILITY Menus139
Figure 4-22: GPIB/RS232 SETUP Menu143
Figure 4-23: VOLTAGE/CURRENT CONTROL SETUP Menu145
Figure 4-24: INITIAL SETUP Menus147
Figure 4-25: LIMIT SETUP Menu149
Figure 4-26: CONFIGURATION SETUP Menus150
Figure 4-27: OUTPUT IMPEDANCE Menu154
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series I Only)155
Figure 4-29: MEASUREMENT CAL FACTORS Menu (Series II Only)155
Figure 4-30: OUTPUT CAL FACTORS Menu (Series I Only)157
Figure 4-31: OUTPUT CAL FACTORS Menu (Series II Only)157
Output Programming159
Waveform Management [3Pi Controller Only]161
Figure 4-32: Selecting a Waveform162
Figure 4-33: Selecting Waveforms for Single Phase or All Phases162
Figure 4-34: Custom Waveform Creation with GUI Program163
Figure 4-35: Waveform Crest Factor Affects Max. RMS Voltage165
Figure 4-36: Waveform Frequency Domain View Mode166
Standard Measurements167
Advanced Measurements [3Pi Controller Only]169
Figure 4-37: Scrolling through Tabular FFT Data170
Figure 4-38: Scrolling through Bar Chart FFT Data171
Figure 4-39: Scrolling through Acquired Waveform Data173
Figure 4-40: SET VOLT Trigger Source Acquisition176
Figure 4-41: Positive Trigger Delay (Post Trigger Data)177
Figure 4-42: Negative Trigger Delay (Pre-Trigger Data)178
Transient Programming179
Figure 4-43: Pulse Transients180
Figure 4-44: List Transients181
Figure 4-45: Switching Waveforms in a Transient List185
Figure 4-46: START/VIEW TRANSIENT SEQUENCE Menu186
Principle of Operation188
General188
Overall Description188
Figure 5-1: MX Series Functional Block Diagram188
Controller Assembly190
Figure 5-2: MX Series Detailed Block Diagram193
Figure 5-3: Power Module Detailed Block Diagram194
System Interface Board196
Current / Voltage Sensor Board196
Low Voltage Power Supply196
Power Module197
Figure 5-4: Power Module Layout198
Figure 5-5: Amplifier Board Layout200
Calibration203
Recommended Calibration Equipment203
Front Panel Calibration Screens205
Figure 6-1: Calibration Setup MX45-1 (Rear View)206
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)207
Routine Measurement Calibration208
Figure 6-3: Current Measurement Calibration Setup (Rear View)209
Table 6-1: Calibration Load Values210
Table 6-2: Measurement Calibration Table213
Routine Output Calibration214
Figure 6-4: DC Offset AC Filter215
Figure 6-5: -413 Option Aux Generator Adjustments223
Table 6-3: Output Calibration Table - MX Series I224
Table 6-4: Output Calibration Table - MX Series II225
Non-Routine Calibration226
Table 6-5: Current Limit Calibration230
Table 6-6: Programmable Z Adjustment Pots232
Table 6-7: Formulas to Calculate R and L233
Service234
Cleaning234
General234
Basic Operation234
Table 7-1: Basic Symptoms234
Advanced Troubleshooting236
Factory Assistance239
Fuses240
Table 7-2: MX Fuse Ratings240
Firmware Updates241
Table 7-3: Flash Download Messages244
Top Assembly Replaceable Parts245
Table 8-1: Replaceable Parts248
Table 8-2: Fuses250
Options251
Introduction251
Option -HV: Additional AC Voltage Range252
Option -160: RTCA/DO-160 Tests253
Figure 9-1: Application Menu255
Figure 9-2: DO160 Main Menu255
Figure 9-3: Normal State255
Table 9-1: Normal Voltage and Frequency Minimum256
Table 9-2: Normal Voltage and Frequency Maximum256
Table 9-3: Normal Voltage Unbalance256
Figure 9-4: Voltage Modulation258
Figure 9-5: Frequency Modulation259
Figure 9-6: Power Interrupt260
Figure 9-7: Power Interrupt for Group 2 and 3261
Table 9-4: Normal Voltagesurge Sequence261
Figure 9-8: Emergency Screen262
Table 9-5: Normal Frequency Transient Sequence262
Table 9-6: Normal Frequency Variation Sequence262
Table 9-7: Emergency Voltage and Frequency Minimum263
Table 9-8: Emergency Voltage and Frequency Maximum263
Table 9-9: Emergency Voltage Unbalance263
Figure 9-9: Abnormal Screen264
Table 9-10: Abnormal Voltage Minimum264
Table 9-11: Abnormal Voltage Maximum264
Figure 9-10: DO-160 DC Main Menu265
Figure 9-11: Normal State265
Table 9-12: Abnormal Frequency Transient265
Table 9-13: Normal Voltage Minimum266
Table 9-14: Normal Voltage Maximum266
Figure 9-12: Abnormal State267
Table 9-15: Voltage Surge267
Table 9-16: Abnormal Voltage Surge268
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions269
Table 9-17: Phase Mapping270
Table 9-18: IEC 61000-3-34 Table C.2271
Figure 9-13: Application Menu273
Figure 9-14: IEC1000-4-11 Menu273
Figure 9-15: IEC Dips and Interrupts273
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL274
Figure 9-16: Voltage Variation Screen276
Table 9-20: Voltage Variations Test Performed During RUN ALL276
Figure 9-17: en 61000-4-11 Voltage Variation Specification - Edition 1.0277
Figure 9-18: en 61000-4-11 Voltage Variation Specification - Edition 2.0278
Figure 9-19: IEC 61000-4-11 GUI Screen278
Option -413: IEC 61000-4-13 Interharmonics Test280
Figure 9-20: Application Setup Menus281
Figure 9-21: IEC1000-4-13 Menu281
Figure 9-22: IEC 1000-4-13 FCURVE285
Figure 9-23: IEC 1000-4-13 OSWING285
Figure 9-24: IEC 1000-4-13 SWEEP287
Figure 9-25: IEC 1000-4-13 Harmonics288
Figure 9-26: IEC 1000-4-13 INTERHARMONICS288
Figure 9-27: IEC 61000-4-13 Meister Curve289
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2291
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3292
Figure 9-30: MENU 2 SCREEN294
Figure 9-31: INTERHARMONICS SCREEN294
Option -704: Milstd704 Tests295
Figure 9-32: Application Menu297
Figure 9-33: MIL704 Menu298
Figure 9-34: Steady State Menu298
Figure 9-35: Transient Menu301
Figure 9-36: Emergency Menu302
Figure 9-37: Abnormal Screen303
Figure 9-38: MIL704 DC Menu304
Figure 9-39: Steady State DC304
Figure 9-40: Transient Menu305
Figure 9-41: Abnormal Test Screen306
Figure 9-42: Emergency Test308
Option -ABD: Airbus ABD0100.1.8 Test309
Option -AMD: Airbus AMD24C Test309
Option -787: Boeing B787-0147 Test309
Option -WHM: Watt Hour Measurement310
Figure 9-43: Application Screen310
Figure 9-44: Watt-Hour Meter Screen310
Figure 9-45: WH-Meter Screen with Function Active311
Option -SNK: Current Sink (AC or DC)312
Figure 9-46: REGENERATE CONTROL Screen314
Option -EXTD - External Drive316
Error Messages318
Table 10-1: Error Messages321
Index322

Ametek MX45-3Pi - Page 4

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