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MV3000 DELTA
Avid Technology MV3000 DELTA User Manual
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T1689
Technical Manual Rev 07
MV3000 Air Cooled DELTA
Page
188
CONTACT DETAILS F
OR SALES, SERVICE & SUPPORT
www.
avidcontrolsinc
.co
m
Please re
fer to your
local te
chnical sup
port centr
e if you
have any
queries
abo
ut this pr
oduct.
Technical Suppor
t Centre
USA
Avid Controls, Inc.
41261 Park
290 Dr
Waller,
TX 774
84 USA
Tel:
+1
(281)6
40
-
8600
Fax: +
1(281)640
-
8605
For all parts enquiries:
Email:
info@avidcontrolsinc.com
187
Table of Contents
Definitions
2
Safety Instructions
3
Warnings, Cautions & Notes
3
Units Covered
4
Table of Contents
7
Contents
7
Introduction
13
General Description
13
Advantages of the Modular System
13
DELTA Product Range
13
Associated Manuals
14
About this Manual
15
Drive Configurations
16
DFE Network Bridge
17
Sinusoidal Front End (AEM Network Bridge)
17
Machine Bridge
17
Typical Layout of Key Delta Components
18
Specification
21
Introduction
21
Delta Components (General Environment)
21
Electrical Supply
21
Switching Frequency
22
Temperature & Humidity
22
Ingress Protection
23
Vibration
23
Inclination
24
Drive Performance with Mv3000E Controller
24
Mv3000E Controller
25
Electrical Connections
26
Weight
27
Optional Modules
27
User I/O Termination Panel
27
Electrical Connections
28
Weight
29
Mains Voltage Monitor (MVM)
30
Electrical Connections
30
Weight
30
Switched Mode Power Supplies (Smps)
31
Electrical Connections
32
Mv3000E Drive Data Manager Tm (Keypad)
32
Delta Rectifier Module
33
DELTA Rectifier Type MVR
34
DELTA Rectifier Type GDR
40
Delta Transistor Module
54
Features
55
Interfaces
55
External Requirements
55
Phase Current Ratings
55
Phase Voltage
56
Link Voltage
56
Link Capacitors
56
Thermal Protection
57
Electrical Connections
57
Heat Dissipation
58
Weight
58
Acoustic Noise
58
MV Delta Cooling System: High Performance Version (Mvc3014-4001)
59
Delta Power Modules - Dirty Air Ducting 20T1671/01
61
Introduction
61
Features
61
Interface
61
Reactors, Inductors & Transformers
62
General Description
62
Input Reactor for DFE Drives
62
Link Inductor for DFE Drives
63
Losses
64
Interbridge Transformer for DFE Drives
65
Losses
65
Input Reactor for AEM Drives
66
Shunt PWM Filter for AEM Drives
66
AEM & Machine Bridge Sharing Reactors
66
Fan/Contactor Supply Transformer
68
Standard MV DELTA Cooling System
68
Installation Accessories (Electrical)
69
Screened Ribbon Cables
69
Ribbon Cable Clamps
69
Keypad Mounting Kit
70
Installation Accessories (Mechanical)
70
DELTA Module Mounting Frames
70
Variations
70
DELTA Power Modules - Lower Guide Plate Sub Assembly 31V5800/10
71
Standards
72
Safety
72
Electromagnetic Compatibility (EMC)
72
Ratings/Performance
72
Drive (CDM) Design
73
Introduction
73
How to Use this Section
74
Initial Delta Kit List
75
Electrical Design Principles
75
Electrical Safety
75
Electrical Design for Reliability
77
Overview of Components Required
78
DELTA Modules & Associated Components (DELTA Kit List)
78
Items to be Supplied by the CDM Designer / Builder
79
Items to be Supplied by the PDS Designer / Builder
80
Mechanical Design Principles
80
The Equipment Must be Enclosed
80
Impact of Electrical Safety on Mechanical Design
81
Electrical Bonding
82
Routing & Segregation of Cables
83
Initial CDM Arrangement
85
General Design Considerations
85
Enclosure Size
86
CDM Installation in Multiple Enclosures
86
Position of DELTA Rectifier Modules
87
Position of DELTA Transistor Modules
87
Position of Reactors & Filtering Components
87
Position of Switched Mode Power Supply (SMPS)
87
Position of Control Components
88
Typical CDM Arrangement
89
Component Selection - Cooling System Design
90
Introduction to Cooling System
90
Primary Air Cooling
90
Secondary Air Cooling
91
Component Selection - Electrical
92
DELTA Power & Control Modules
92
Control Circuit - Auxiliary Components
94
Filters
95
Power Cabling & Terminals
95
Fuse Selection & Mounting
97
Pre-Charge Requirements
97
Dynamic Braking (DB) Units
98
Component Selection - Mechanical
99
Enclosure (/S)
99
DELTA Mounting Frames
101
Pds Design
103
Suitability of Motors
103
Suitability of Motor Cables
103
Encoders & Encoder Cables
104
Encoder Selection
104
Encoder Resolution
104
Encoder Mounting
105
Encoder Cable Screening
105
Mains Supply Cables
105
Special Requirements for "It" Networks
106
Protection against Transients
106
Earth Fault Monitoring
106
Protection of Cables Routed Outside the Enclosure
107
CDM Assembly
109
Introduction
109
Recommended Order of Assembly
110
Receipt & Storage of Equipment
111
For Immediate Installation
111
For Long Term Storage
111
Electrolytic Capacitor Shelf Life
111
Fitting Floor Mounted Reactors
113
Assembling the Mounting Frame for Delta Power Modules
114
General
114
Side Support Rails
114
Lower Cross-Members
115
Guide Plates
115
Upper Cross-Members
115
Fans
115
Fan Installation
115
Fan Air Outlet
116
Fan Support Bracket
117
Fitting A.C. Sharing Reactors
117
Fitting Delta Power Modules
117
Guidance for Handling
117
Transistor Module Identity
117
DELTA Rectifier Module Position
118
DELTA Power Module Lifting & Fitting Procedure
118
Mv3000E Controller
119
User I/O Termination Panel
119
Mains Voltage Monitor
119
Drive Data Manager (Keypad)
119
Delta Rectifier Module Power Connections
119
General
119
Terminals
119
Terminals
121
Earth Connection
122
Fitting Shrouds
122
Delta Transistor Module Power Connections
123
General
123
Connections
123
Earth Connection
123
Fitting Shrouds
123
Fitting Earth Bonding Plates
124
Connections to the A.C. Sharing Reactors
125
Connections to Floor Mounted Reactors
125
Switch Mode Power Supply
125
Control Connections - Ribbon Cables
126
Fitting Screened Ribbon Cables
126
DELTA Transistor Modules
126
User I/O Termination Panel
127
Mains Voltage Monitor
127
Control Connections - Discrete Wiring
127
General
127
Connecting Cable Screens to Earth
127
Rectifier
127
Controller
127
User I/O Panel
127
MVM
128
Fitting Enclosure Shrouds
128
CDM Commissioning Guidance
129
Introduction
129
Visual Inspection
130
Electrical Safety Tests
130
Introduction
130
Earth Continuity
130
Voltage Groups for Insulation Tests
131
Insulation Resistance Test
132
High Voltage Insulation Test
132
Functional Tests
133
Software
133
Fans
133
Communication Links
133
Plant I/O
133
Power Circuit
133
Pds Commissioning Guidance
135
Introduction
135
Visual Inspection
136
Delivery Checks
136
Enclosure Installation
136
Dry-Out / Warm-Up Procedure
136
System Configuration When Non-Operational
137
Functional Tests
137
Software
137
Fans
137
Communication Links
137
Plant I/O
137
Power Circuit
137
Maintenance
139
Introduction
139
Restarting the System Following Maintenance
139
Special Tools, Equipment & Materials
139
Preventative Maintenance
140
Bi-Annual Maintenance Routine
140
Removal of Modules for Service or Repair
141
Preliminary Checks
141
Removal of the Controller
141
Removal of the I/O Termination Panel
142
Removal of the MVM Module
142
Removal of an SMPS Module
142
Removal of a DELTA Rectifier Module
143
Removal of DELTA Transistor Module
144
Replacement of Modules Following Service or Repair
145
Replacement of Control Components
145
Replacement of DELTA Transistor & Rectifier Modules
145
Re-Commissioning the System
146
Delta Module Packaging & Transportation
146
DELTA Module
146
System Diagnostics
148
Controller Diagnostics
148
DELTA Transistor Module Diagnostics
148
Spares & Servicing
149
Spares
149
Servicing
149
Pre-Charge Fuses
149
Capacitor Reforming
149
Disposal
151
Appendix A: Dimensioned Mechanical Drawings
153
Scope
153
Control Arrangement
153
MV Rectifier Bridge Module: Mvr1600-4601
154
Gdr Rectifier Modules
155
Gdr391
155
Gdr633
156
GDR721 with Busbar Assembly (41Y5810/10)
157
Gdr872
158
GDR872 with Busbar Assembly (41Y5356/10)
159
Gdr1168
160
GDR1168 with Busbar Assembly
161
MV Transistor Modules
162
Mvd300
162
Mvd500
163
Reactors, Inductors & Transformers
165
Input Line Reactors for DFE Drives
165
DC Link Inductors
167
Interbridge Transformers
168
Interbridge Transformers (Cont'D)
169
Sharing Reactors
170
Dirty Air Ducting
172
Lower Guide Plate: 31V5800/10
172
Appendix B: Electrical Connection Diagrams
173
Scope
173
Rectifier Bridge - Control Connections
173
MVR1600 Rectifier Bridge
173
GDR391 & GDR721 Rectifier Bridge
174
GDR633, GDR872 & GDR1168 Rectifier Bridge
175
Machine Bridge: Control Connections
176
Rectifier Network Bridge - Power Connections
177
MVR1600 Rectifier Module
177
GDR391 & GDR721 Rectifier Modules
177
GDR633, GDR872 & GDR1168 Rectifier Modules
178
Aem Network Bridge: Power Connections
180
Machine Bridge: Power Connections
181
Appendix C: Recommended Torque Settings
183
Scope
183
Torque Settings for Electrical Connections
183
Torque Settings for Busbar Joints
183
Torque Settings for Mechanical Connections
183
Appendix D: Mv3000E Drive Selection Charts
185
Ratings Mv3000E Delta Drive Selection Tables
185
Contact Details for Sales, Service & Support
188
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Avid Technology MV3000 DELTA Specifications
General
Brand
Avid Technology
Model
MV3000 DELTA
Category
Control Unit
Language
English
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