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barfield DPS1000 User Manual

barfield DPS1000
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Copyright © 2017 Barfield Inc. All Rights Reserved.
DPS1000
RVSM Pitot-Static Test Set
USER INSTRUCTION MANUAL
M/N DPS1000, P/N: 101-01175
Doc. P/N: 56-101-01175
Revision H
May 12, 2017
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Table of Contents

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barfield DPS1000 Specifications

General IconGeneral
Brandbarfield
ModelDPS1000
CategoryTest Equipment
LanguageEnglish

Summary

SAFETY

WARNINGS

Lists critical safety warnings for equipment operation.

CAUTIONS

Lists precautions to prevent equipment damage or data loss.

SYMBOLS ON THE INSTRUMENT

Warning Symbol Explanation

Explains the meaning of a warning symbol on the instrument.

ATTENTION

Warranty Registration

Instructions for registering the product for warranty validation.

CONTACT INFORMATION

Technical Support Contact

Contact details for technical support inquiries and comments.

REVISION RECORD

MAINTENANCE AND REPAIR INFORMATION

Barfield Product Support

Contact information and addresses for product support.

Vector Aerospace Support

Contact information for Vector Aerospace.

INTRODUCTION

Publication Breakdown

Explains the purpose and content of the user instruction manual.

Information Provided with the Test Set

Lists items delivered with the test set, including the identification label.

RECERTIFICATION

Recertification Requirement

Details the one-year recertification requirement and calibration needs.

SOFTWARE UPDATE

Software Update Notification

Explains the automatic software update reminders and where to find updates.

LIMITED TWO YEAR WARRANTY

Warranty Terms and Conditions

Outlines the terms and conditions of the two-year limited warranty.

Disclaimer of Warranty

States limitations and exclusions of warranties provided by Barfield.

CHAPTER 1: GENERAL

Intended Use

Describes the purpose and application of the DPS1000 Pitot-Static Test Set.

Specifications

Details the physical and environmental specifications of the test set.

CHAPTER 2: RATINGS

Supply Voltages

Specifies the acceptable input power voltage ranges for the test set.

Connection Description

Describes the power entry module and its features.

Environmental Ratings

Lists the environmental conditions for operating and storing the test set.

CHAPTER 3: INSTALLATION

Assembly

Details the unpacking and assembly of the test set components.

Enclosure

Describes the test set's protective case and its features.

Container Storage

Recommendations for storing the shipping container and packing materials.

Grounding (Earthing)

Instructions for properly grounding the test set chassis.

Electrical Connections

Details the power supply cable and its specifications.

Ventilation / Drainage

Explains the location and importance of unit vents and drainage ports.

Pneumatic Pressure Connections

Identifies the Pitot and Static quick disconnect ports.

CHAPTER 4: OPERATION

Operating Controls

Identifies and explains the front panel switches and controls of the DPS1000.

Positioning

Advises on proper positioning of the test set for safe operation.

Accessories

Lists included and not included items such as manuals, cables, and adapters.

PREPARATION

User Interface Familiarization

Recommends familiarizing with the GUI before connecting to aircraft systems.

POWER ON INITIALIZATION

Initialization Process Overview

Describes the steps and displays during the test set's power-on initialization.

OPERATING MODES

2-Channel (Ps & Pt) Mode

Explains the default mode for measuring and simulating altitude and airspeed.

Pt-Only Mode

Describes the mode for airspeed/MACH indicators with static ports vented to ambient.

TEST SET CONFIGURATION STATUS DISPLAY

Status Area Information

Details the information shown in the status area (Mode, Limits, Correction, Recovery).

USER INTERFACE MENU AND DISPLAY

UI Design and Structure

Explains the user interface design for intuitive operation.

Display Setup

Configuring Display Format

Allows users to configure display as 2 or 4-parameter format.

Units - Displayed units

Selecting Display Units

Allows selection of measurement units for display parameters.

Leak Testing

Leak Rate Timer Method

Traditional method for setting targets and measuring leak rate.

ATP Leak Test Profiles

Automated leak testing using pre-defined or custom profiles.

Go To Ground

Function Overview

Resets test set to ambient pressure altitude and CAS = 0 Kts.

AutoZero Function

AutoZero Functionality

Trims pressure offsets for improved low airspeed accuracy.

Setup 1

Auto Leak Recovery

Enables or disables automatic control mode for high leak rates.

Limits View/Select

Allows viewing and selecting saved limit file values.

Altitude Correction

Allows entering altitude difference correction factor.

Control Mode

Selecting Control Mode

Allows selecting 2-Channel or 1-Channel Pt-Only control mode.

Copy History file to USB

Transferring Log Data

Allows copying the history log to a USB flash drive for troubleshooting.

Setup 2 (PIN Required)

Limits - Create, Edit, Delete

Manages custom limit profiles for test parameters.

Edit Custom Limits

Allows editing user-created custom limit profiles.

Delete Custom Limits

Allows deleting user-created custom limit profiles.

System Config

System Configuration Options

Includes settings for Date/Time, Wi-Fi, and Cabin Pressure Mode.

Firmware Update

Updating Firmware via USB

Instructions for updating HUIM and PCM firmware using a USB drive.

Change User PIN

Changing the User PIN

Procedure for changing the user PIN code for menu access.

Touchscreen Calibration

Calibrating the Touch Screen

Allows recalibration of touch screen sensitivity and accuracy.

Log File

Accessing Log Files

Options to view current or complete historical event logs.

Backlight

Adjusting Display Backlight

Allows adjustment of the display backlight intensity.

TEST SET OPERATION

Preliminary Setup

Steps to perform before powering on and initializing the test set.

Power ON

Details the process and observations during test set power-on initialization.

Leak Measure Mode

Continuous Monitoring

Explains the default mode for monitoring pressures and its features.

Control Mode

Two-Channel Pneumatic Controller

Explains the controller's function in simulating target pressures.

TEST SET LEAK TEST

Preliminary Setup for Leak Test

Steps for connecting hoses and powering on before leak testing.

Leak Testing Methods

Introduces Leak Rate Timer and ATP Leak Test methods.

STATIC and PITOT Test Set Leak Test

Method 1: Leak Rate Timer

Steps for performing leak test using the Leak Rate Timer.

Method 2: ATP Leak Test

Performing ATP Leak Test

Instructions for selecting, configuring, and running ATP leak test profiles.

APPLYING LEAK CORRECTION

Subtracting Hose Leaks

How to apply leak correction to isolate aircraft system leaks.

AIRCRAFT TESTING

Preliminary Setup for Aircraft Testing

Ensures test set is safe and connected before aircraft testing.

Leak Testing - Combined ALT & CAS (using Leak Rate Timer)

Performing combined leak tests using the Leak Rate Timer.

Leak Testing - Combined ALT & CAS (using ATP Leak Test Profile)

Using ATP profiles for combined leak testing.

Testing the Aircraft Static System

Initial Setup for Static Test

Steps to ensure test set is ready for aircraft static system testing.

Testing the Aircraft Pitot System

Initial Setup for Pitot Test

Steps to prepare the test set for aircraft pitot system testing.

Combine Testing of the Aircraft Pitot and Static System

Setup for Combined Testing

Procedures for connecting and configuring for simultaneous Pitot and Static tests.

MACH Test and Constant MACH

Performing MACH Tests

Steps for conducting MACH tests and constant MACH operations.

AIRSPEED SWITCH TEST

Testing Airspeed Switches

Procedure for testing airspeed switches using the Nudge feature.

ENGINE PRESSURE RATIO (EPR) TEST

EPR Test Procedure

How to connect and perform Engine Pressure Ratio tests.

SHUTDOWN PROCEDURE

Test Set Shutdown

Steps to safely shut down the test set after operation.

CHAPTER 5: RECEIVING, SHIPPING, AND STORAGE

Receiving the Unit

Procedures for unpacking and inspecting the test set upon receipt.

Shipping Recommendations

Guidelines for safely packing and shipping the test set.

Storage Instructions

Proper methods for storing the test set to maintain its condition.

CHAPTER 6: MAINTENANCE

General Maintenance Guidelines

Manufacturer's recommendations regarding maintenance and repair.

Preventative Maintenance

Routine inspections and checks to prevent issues.

Troubleshooting

Guidance on diagnosing and resolving unit malfunctions.

Calibration Requirements

Information on the calibration interval and authorized facilities.

Appendix A: Abbreviations & Glossary

Abbreviations List

Defines common abbreviations used in the manual.

Appendix B: Operating Limits

Aeronautical Limits Profile

Defines default and maximum operating limits for aeronautical parameters.

Appendix C: DPS1000 Internal Pneumatic Diagram

Pneumatic System Diagram

Visual representation of the internal pneumatic components and flow.

Appendix D: Menu Navigation

Menu Flowchart

Illustrates the sequence of menus and options within the test set interface.

Appendix E: Cabin Pressure Mode

Enabling Cabin Pressure Mode

Steps to enable the cabin pressure testing feature via setup menus.

Using Cabin Pressure Mode

Describes the process of performing cabin pressure tests on aircraft.

Appendix F: IBF System Mode

Accessing IBF System Mode

Steps to access and prepare for Inlet Barrier Filter system testing.

Appendix G: Field Firmware Update Procedure via USB and Barfield ADTS App

Firmware Update Overview

Refers to a separate document for the firmware update procedure.

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