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Cardinal 190 User Manual

Cardinal 190
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8400-M022-O1 Rev K Model 190 Indicator
I
Model 190 Indicator
Installation, Technical,
and Operation Manual
Includes Models 190A, 190-BP, 190DC, 190EU, 190LS, 190UK, and
options BP190, 190-DAC, 190-IP, 190-RS232, 190-USB, and 190-WIFI

Table of Contents

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Cardinal 190 Specifications

General IconGeneral
BrandCardinal
Model190
CategoryMeasuring Instruments
LanguageEnglish

Summary

INTRODUCTION

COPYRIGHT

Notice regarding all rights reserved for manual content.

DISCLAIMER

Statement of seller's liability and accuracy of manual information.

PRECAUTIONS

General safety and handling precautions for the indicator.

FCC COMPLIANCE STATEMENT

PROPER DISPOSAL

Environmental disposal guidelines for the electronic device.

INSTALLATION

Site Preparation Requirements

Requirements for preparing the installation environment for optimal indicator performance.

Environmental

Operating temperature, humidity, and placement guidelines for the indicator.

Electrical Power and Noise

Electrical Power

Specifies power requirements and safe electrical connections for the indicator.

Electrical Noise Interference

Guidance on preventing electrical noise interference for stable operation.

Transient Suppression

Recommendations to reduce transient voltage surges affecting the indicator.

Mounting

Load Cell Connections

Load Cell Connections with Over 30 Feet of Cable

Sense and Dead Load Jumpers

Serial and I/O Cable Installation

P3 I/O Connections

Details on P3 I/O connections, including input/output functions.

P2 Power Connections

Details on P2 power connections for the indicator.

P3 I/O Interconnection Diagram

Re-Installing the Front Panel

INDICATOR SETUP

Calibration Inhibit Jumper

Information on the calibration inhibit jumper and its function.

Calibration Data Entry

Accessing Setup

Settings

Unit Settings

Unit1= (Weighing Unit 1)

Setting the primary weighing units (e.g., pounds, kilograms).

int= (Interval Setting)

Configuring the interval setting for weight display resolution.

dPP= (Decimal Point Setting)

Setting the number of decimal places for weight display.

CAP= (Capacity)

Setting the maximum capacity of the scale.

Unit2= (Weighing Unit 2)

Setting the secondary weighing units.

Zero Tracking and Limits

trA= (Zero Tracking Range)

Configuring the range for automatic zero tracking.

trL= (4% Zero Range)

Setting the zero range limit.

PU0= (Power-Up Zero Feature)

Enabling or disabling automatic re-zero on power-up.

td = (12 or 24 Time Format)

Selecting the time format (12-hour or 24-hour).

Digital Input/Output Configuration

d in= X,Y (Digital Input)

Configuring digital input functions and transitions.

d oUt= X,Y (Digital Output)

Configuring digital output states for presets or checkweigher.

Power Saving Features

SLEEP= (Sleep Mode Feature)

Configuring the sleep mode to conserve battery power.

A oFF= (Auto Shutoff)

Configuring the auto-shutoff feature to turn off the indicator.

batt= (Battery Installed)

Setting to indicate if a battery pack is installed.

Key Touch Sensitivity

Analog to Digital Filtering

A-d

Setting for analog to digital filtering configuration.

A-d?

Prompt to confirm analog to digital filtering setup.

dFLt= (Digital Filtering)

Configuring digital filtering parameters.

F= (Filter Level)

Setting the filter level from 1 to 99.

Filter Parameters

b= (Break Range)

Setting the break range for filtering.

Sr= (Sample Rate)

Configuring the sample rate for data acquisition.

UnS= (Motion Range)

Setting the motion range for stability detection.

SC= (Stable Count)

Configuring the stable count for weight stability.

Filter Setting Recommendations

Calibration

Dual-Point with Zero (First Zero) Calibration

Dual-Point without Zero (False Zero) Calibration

Single-Point for Span Only (Last Zero) Calibration

Single-Point for Zero Only (Only Zero) Calibration

Multi-Point Calibration

Calibration Weights

CAL3= – Third Calibration Weight

Third calibration weight step.

CAL4= – Fourth Calibration Weight

Fourth calibration weight step.

CAL5= – Last Calibration Weight

Fifth and final calibration weight step.

Calibration “C” Numbers

Set Gravity Constant

Serial Input/Output

Sio

Initial prompt for serial input/output configuration.

Sio?

Prompt to enable or skip serial input/output setup.

bAUd= (Serial Interface Baud Rate)

Configuring the serial interface baud rate.

Prty= (Serial Interface Parity Setting)

Configuring the serial interface parity setting.

Continuous Output Settings

Cont1= (Continuous Output on Serial Interface)

Enabling or disabling continuous output on the serial interface.

tyPE= (Continuous Output Format)

Selecting the format for continuous serial output.

Scoreboard Output Format

Weight-On-Demand

Operation Commands

Print Tab Settings

Print

Initial prompt for print tab settings configuration.

Print?

Prompt to enable or skip print tab settings.

Port= (Select Serial Interface for Printing)

Selecting the serial interface for printing.

HoUr= (Time Print Location)

Setting the print location for time data.

dAtE= (Date Print Location)

Setting the print location for date data.

Weight Print Locations

groSS= (Gross Weight Print Location)

Setting the print location for gross weight.

tArE= (Tare Weight Print Location)

Setting the print location for tare weight.

nEt= (Net Weight Print Location)

Setting the print location for net weight.

g ACC= (Gross Weight Accumulator Print Location)

Setting print location for gross weight accumulator.

n ACC= (Net Weight Accumulator Print Location)

Setting print location for net weight accumulator.

EACH= (Piece Weight Print Location)

Data Format Termination

CRLF= (Carriage Return Line Feed) - Data Format Termination

Configuring data format termination for serial output.

EoP= (End-Of-Print Line Feeds)

Setting the number of line feeds after printing.

Fine Span Adjustment

F span

Initial prompt for fine span adjustment.

Fspan?

Prompt to confirm fine span adjustment.

Display High Resolution Weight

Hi res

Initial prompt for high resolution weight display.

Hi res?

Prompt to confirm high resolution weight display.

Key Lockout Feature

LoCoUt

Initial prompt for key lockout feature.

LCoUt?

Prompt to enable or skip key lockout feature.

Key Lockout Status

Configuring the lockout status of the ZERO, TARE, and NET/GROSS keys.

Key Lockout Status

Units= (UNITS/ Key)

Configuring the lockout status of the UNITS/ key.

fUnC= (Fn/ Key)

Configuring the lockout status of the Fn/ key.

print= (PRINT Key)

Configuring the lockout status of the PRINT key.

on= (ON/OFF Key)

Configuring the lockout status of the ON/OFF key.

Options Setup

option

Initial prompt for options setup.

opt?

Prompt to enable or skip options setup.

oPt= (Option)

Selecting the installed option card.

bAUd= (Optional Serial Interface Baud Rate)

Configuring the baud rate for optional serial interfaces.

Prty= (Optional Serial Interface Parity Setting)

Cont2= (Continuous Output on Optional Serial Interface)

tyPE= (Continuous Output Format)

Function Setup

fUnC

Initial prompt for function setup.

FUnC?

Prompt to enable or skip function setup.

Function Enable/Disable

Enabling and configuring Hold, Count, and Time/Date functions.

Function Enable/Disable

pHoLd= (Peak Hold Function)

Enabling and configuring the Peak Hold function.

CHEC= (Checkweigher Function)

Enabling and configuring the Checkweigher function.

aCt= (Live Weight Function)

Enabling and configuring the Live Weight function.

aCCU= (Weight Accumulation Function)

Enabling and configuring the Weight Accumulation function.

Display Backlight Color Setup

CoLorS

Initial prompt for display backlight color setup.

Color?

Prompt to enable or skip display backlight color setup.

Default Backlight Color

Setting the default display backlight color.

Checkweigher Backlight Colors

Setting backlight colors for Checkweigher 'Under' and 'Accept' statuses.

Checkweigher Backlight Color

oer= (Checkweigher “Over” Backlight Color)

Setting backlight color for Checkweigher 'Over' status.

KEYPAD

Standard Key Functions

Description of standard key functions on the indicator keypad.

Fn/ Key Functions

Hold

Enabling and configuring the Hold function.

Count

Enabling and configuring the Count function.

Time and Date

Enabling and configuring time and date settings.

Peak Hold

Enabling and configuring the Peak Hold function.

Checkweigher

Enabling and configuring the Checkweigher function.

Live Weight

Enabling and configuring the Live Weight function.

Weight Accumulation

Enabling and configuring the Weight Accumulation function.

Backlight Color

Configuring display backlight colors for normal operation and checkweigher.

Fn/ Key Combination Features

ANNUNICATORS

Battery Status

INDICATOR SETUP REVIEW

OPERATION

Ticket Format Selection

Selecting print formats for tickets.

Preset Weight Comparators

Hold Function

Count Function

Time and Date Functions

Peak Hold Function

Checkweigher

Live Weight Function

Accumulated Weight Function

Touch Key Lock Out Function

ASCII Commands

Remote Weight Commands

Request Displayed Weight Command (Scoreboard Format)

Command to request displayed weight in Scoreboard format.

Request Displayed Weight Command (SMA Format)

Command to request displayed weight in SMA format.

Scale Control Commands

Request Scale to Zero Command

Command to zero the scale.

Request Scale to Tare Command

Command to set the scale to tare.

Return Tare Weight Command

Command to return the tare weight.

Clear Scale Tare Weight Command

Command to clear the scale tare weight.

Repeat Displayed Weight Continuously Command

Command to continuously repeat displayed weight.

About Scale First Line Command

Command to get the first line of scale information.

Scale Information Commands

About Scale Scroll Command

Command to scroll scale information.

Scale Information Command

Command to retrieve scale information.

Scale Information Scroll Command

Command to scroll scale information details.

Diagnostics and Command Control

Invoke Scale Diagnostics Command

Command to invoke scale diagnostics.

Abort Command

Command to abort current operations.

Unrecognized Command Response

Response when an unrecognized command is received.

ERROR MESSAGES

Before You Call Service

Troubleshooting guide for common indicator problems.

Error Codes

EVENT COUNTERS

Accessing the Event Counters

Steps to access and view event counters.

Configuration Parameters

TEST MODE/ DIAGNOSTICS

PARTS IDENTIFICATION

Front Sub-Assembly

Identification and listing of parts for the front sub-assembly.

Front Sub-Assembly, Cont.

Rear Sub-Assembly

Rear Sub-Assembly, Cont.

AC Wiring (Detail C)

Specifics on AC wiring connections, including diagrams.

Power Supply Sub-Assembly

P2 Wiring Detail

P2 Wiring Detail with 190-DAC Option Card

Illustration of P2 wiring when the 190-DAC option card is installed.

190DC and 190LS Rear Sub-Assembly

190DC Power Supply Sub-Assembly

190DC Wiring Detail B

190DC POWER OPTIONS (not shown)

Information on available 190DC power options.

APPENDIX A – BP190 OPTIONAL BATTERY PACK

BP190 Contents:

List of items included in the BP190 optional battery pack.

BP190 Specifications:

Technical specifications for the BP190 battery pack.

Installing the BP190

APPENDIX B – Model 190A

Traffic Control

Explanation of the traffic control feature for the 190A.

Axle Weighing Mode

Setup procedures for enabling axle weighing mode.

Axle Weigher Configuration

aUto= (Automatic Axle Weigher)

Configuring the scale as an automatic or standard axle weigher.

tHrS= (Threshold Weight)

Setting the threshold weight for traffic control.

SdLy= (Stoplight Delay)

Setting the delay for the stoplight signal.

tdLy= (Total Delay)

Setting the total delay before automatic print.

ID Prompt Configuration

Standard Axle Weighing Operation

Standard Axle Weighing Ticket Format

Auto Axle Weighing Operation

Auto Axle Weighing Ticket Format

Wiring and Output Formats

Wiring

Wiring details for outputs and traffic control.

tyPE= (Continuous Output Format)

Selecting the format for continuous output.

Cardinal SB500 with traffic control Continuous Output Format

Format for continuous output to Cardinal SB500 with traffic control.

Scoreboard Interconnections

Serial Option Card P4 Wiring

Wiring details for the serial option card P4.

APPENDIX C – 190-RS232 Option

Operation

How to operate the 190-RS232 option card.

Specifications

Technical specifications for the 190-RS232 option.

Onboard Status/Diagnostic LED’s

Description of status and diagnostic LEDs on the RS232 card.

Serial Option Card P4 Wiring

Wiring details for the serial option card P4.

RS232 Setup

option

Initial prompt for options setup.

opt?

Prompt to enable or skip options setup.

oPt= (Option)

Selecting the installed option card.

bAUd= (Option Card Baud Rate)

Configuring the baud rate for optional serial interfaces.

Prty= (Optional Serial Interface Parity Setting)

Cont2= (Continuous Output on Optional Serial Interface)

tyPE= (Continuous Output Format)

Cardinal SB500 with traffic control Continuous Output Format

APPENDIX D – 190-IP Option

Features

Key features of the 190-IP option card.

Onboard Status/Diagnostic LED’s

Description of status and diagnostic LEDs for the IP card.

IP Option Setup

option

Initial prompt for options setup.

opt?

Prompt to enable or skip options setup.

oPt= (Option)

Selecting the installed option card.

bAUd= (Option Card Baud Rate)

Configuring the baud rate for the IP option card.

Prty= (Option Card Parity Setting)

Configuring the parity setting for the IP option card.

IP Option Configuration

Cont2= (Continuous Output on Option Card)

Enabling continuous output on the IP option card.

Ethernet Cable Installation

Instructions for installing the Ethernet cable.

IP Address Setup

Configuring the IP address for the 190-IP option.

190-IP Operation

How to operate the 190-IP option card.

XPORT Connector Status LED’s

APPENDIX E – 190-WiFi Option

Specifications

Technical specifications for the 190-WiFi option.

Onboard Status/Diagnostic LED’s

Description of status and diagnostic LEDs for the WiFi card.

WiFi Option Setup

option

Initial prompt for options setup.

opt?

Prompt to enable or skip options setup.

oPt= (Option)

Selecting the installed option card.

bAUd= (Option Card Baud Rate)

Configuring the baud rate for the WiFi option card.

Prty= (Option Card Parity Setting)

Configuring the parity setting for the WiFi option card.

Cardinal SB500 with traffic control Continuous Output Format

Network Configuration

Connecting to 190-WIFI Access Point (Ad Hoc)

Connecting to the 190-WIFI as an access point for setup.

Connecting to an Existing Network

Setting up the 190-WIFI to connect to an existing network.

Reset to Defaults – Jumper J1

Procedure to reset the 190-WIFI module to factory defaults.

Web Configuration Parameter Descriptions – Access Point

Network Mode Configuration

Network Mode

Configuring the module as an access point or client.

Access Point SSID

Entering the SSID for the access point.

Security Mode

Setting the security type for the access point.

IP Address

Entering the static IP address of the module.

Network Mask

Entering the network mask.

Gateway IP Address

Entering the default gateway IP address.

Enable DHCP Server (recommended)

Enabling DHCP server for automatic IP assignment.

Web Configuration Parameter Descriptions – Client (Infrastructure)

Network Mode

Configuring the module as an access point or client.

Available Access Points

Scanning for and selecting available access points.

Access Point SSID

Entering the SSID for the access point.

Security Mode

Use DHCP (recommended)

Wi-Fi Operation

APPENDIX F – 190-DAC OPTION

Specifications

Technical specifications for the 190-DAC option card.

Onboard Status/Diagnostic LED’s

DAC Option Setup

option

Initial prompt for options setup.

opt?

Prompt to enable or skip options setup.

oPt= (Option)

Selecting the installed option card.

rAnGE=

Setting the output range for the DAC option.

DAC Output Values

Lo=

Setting the low output value for the DAC.

Hi=

Setting the high output value for the DAC.

oUt=

Setting the maximum output value for the DAC.

DAC Test and Configuration

dACtSt

Performing the DAC output test function.

9dAC=

Setting DAC output to follow gross weight or displayed weight.

APPENDIX G – 190-USB Option

Features

Key features of the 190-USB option card.

Onboard Status/Diagnostic LED’s

Description of status and diagnostic LEDs for the USB card.

USB Option Setup

option

Initial prompt for options setup.

opt?

Prompt to enable or skip options setup.

oPt= (Option)

Selecting the installed option card.

bAUd= (Option Card Baud Rate)

Configuring the baud rate for the USB option card.

Prty= (Option Card Parity Setting)

Configuring the parity setting for the USB option card.

USB Option Configuration

Cont2= (Continuous Output on Option Card)

Enabling continuous output on the USB option card.

tyPE= (Continuous Output Format)

Selecting the format for USB continuous output.

190-USB Operation

How to operate the 190-USB option card.

STATEMENT OF LIMITED WARRANTY

WARRANTY TERMS

Summary of warranty terms for different product types and conditions.

APPLICABLE LIMITATIONS AND REQUIREMENTS

EXCLUSIONS

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