Climax FF6300 - MAINTENANCE AND TROUBLESHOOTING

P/N 80679, Rev. 10 Page 63
5 MAINTENANCE AND TROUBLESHOOTING
IN THIS CHAPTER:
5.1 OVERVIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -63
5.2 M
AINTENANCE INTERVALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -64
5.3 M
AINTENANCE TASKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -64
5.3.1 C
HECK THE PNEUMATIC CONDITIONING UNIT OIL RESERVOIR LEVELS - - - - - - - - - - - - - - - -64
5.3.2 E
MPTY THE AIR FILTER WATER TRAP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -64
5.3.3 P
NEUMATIC CONDITIONING UNIT EMERGENCY STOP CHECK - - - - - - - - - - - - - - - - - - - -64
5.3.4 P
NEUMATIC CONDITIONING UNIT DROP-OUT CIRCUIT CHECK - - - - - - - - - - - - - - - - - - - -65
5.3.5 H
YDRAULIC POWER UNIT MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - -65
5.3.6 D
OVETAIL AND SQUARE WAYS MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - -65
5.3.7 L
EADSCREW MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -65
5.3.8 A
DJUST THE DOVETAIL AND SQUARE WAYS GIB SCREWS - - - - - - - - - - - - - - - - - - - - -66
5.3.9 A
DJUST THE RADIAL SLIDE LEAD NUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -66
5.3.10 T
RAM THE TURNING ARM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -66
5.4 L
UBRICATING THE MACHINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -67
5.5 T
ROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -69
5.5.1 T
HE MACHINE ISN’T TURNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -69
5.5.2 T
HE MACHINE ISN’T FEEDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -70
5.5.3 T
HE FEED IS SLOW OR UNRESPONSIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - -70
5.5.4 T
HE MACHINE IS PERFORMING POORLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - -71
5.5.5 T
HE MACHINE IS NOT CUTTING FLAT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -71
5.6 D
ECOMMISSIONING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -71
5.1 OVERVIEW
This chapter explains periodic maintenance intervals and tasks and provides trouble-
shooting guidance.
CAUTION
Failure to properly clean and maintain the machine can result in machine
damage and void the warranty.
Always keep moving machine parts clear of metal chips.
Following the required maintenance schedule is critical to obtaining normal machine
life.
Keep all machine components in clean, working condition.
Check that parts such as the mounting surfaces, hydraulic fittings, and the tools them-
selves are free of metal chips, nicks, and burrs.
To prevent corrosion, thoroughly rinse with fresh, clear water any machine parts that
are exposed to salt water.