15-12
BRAKE SYSTEM
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
OIL CUP CAP
BOOT
CIR CLIP
WASHER
LEVER
STOP SW
MASTER
CYLINDER BODY
DIAPHRAGM
DIAPHRAGM
PLATE
SPRING
INSPECTION
● Check the piston periphery for scores, scratches or
nicks replace if necessary.
● Check the primary and secondary cups for wear.
● Check the master cylinder for scores, scratches or nicks
and replace if necessary.
● Apply the recommendatory brake fluid to the cup,
cylinder and inside of cylinder, and install the spring,
primary cup, piston.
●If there is any leak of fluid, when installing
new piston, it may indicate the side wear of the
cylinder by the direction of the piston
contacting face. In this case, the master
cylinder must be replaced also.
!
NOTE
△
ASSEMBLY
●Replace the piston, spring, cups and snap ring
as a set.
●Be sure that each part is free from dust or dirt
before reassembly.
●When cleaning with the brake fluid, use the
specified brake fluid.
!
CAUTION
△
●When installing the cups, do not allow to close
the cup ends.
●Install the spring with it’s smaller direction of
coil ends toward the piston.
●Install the side of primary cup toward the
spring.
!
CAUTION
△
● Install the cir clip to the master cylinder groove firmly.
TOOL : SNAP RING PLIERS
● Install the boot to the master cylinder.