DDK HFC3000II User Manual

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DDK
Original instructions
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S0140185-H

DDK HFC3000II Specifications

General

Brand	DDK
Model	HFC3000II
Category	Power Tool
Language	English

Summary

Introduction

For the safety of operator and equipment

Essential safety guidelines for operating the equipment and protecting personnel.

Points to check when unpacking

Checklist for confirming correct model, parts, and checking for transport damage.

Warranty

Outlines the warranty period, scope of coverage, and conditions for service.

Safety Precautions

Transportation/Storage

Guidelines for safely transporting and storing the equipment under specific environmental conditions.

Installation/Wiring

Instructions and precautions for safely installing and wiring the equipment correctly.

Operation/Adjustment

Guidelines and warnings for safe operation, adjustment, and parameter settings.

Chapter 1 Outline

1-1. How to Use This Instruction Manual

Explains manual structure and guidance on how to use the instruction manual.

1-2. Outline of Functions

Details the key features and capabilities of the Handheld Nutrunner.

1-3. Usage Precautions

Provides instructions for safe tool handling, installation, and environment.

Chapter 2 Specifications

2-1. System Specifications

Lists operational parameters like power source, installation, and operating conditions.

2-2. Performance

Details technical performance metrics like torque precision and data communication.

2-3. Model

Explains the controller unit model naming convention.

2-4. Functions

Outlines the main functionalities of the system, including fastening and self-check.

Chapter 3 Part Names

3-1. Controller Unit

Identifies and describes the components of the controller unit's front and bottom panels.

3-2. Tools

Describes the Angle Tool and Pistol Tool, including their components and operation.

Chapter 4 Installation

4-1. Installation Procedure

Outlines the step-by-step process for installing the Hand System.

4-2. Unit Outer Shape and Installation Dimensions

Provides physical dimensions and mounting guidelines for the controller unit.

4-3. Input Power Source Connection

Details how to connect the dedicated power cable to the unit.

4-4. Tool Cable Specifications

Specifies the types and lengths of tool cables used for connection.

4-5. External Control Signal Connection

Explains the connection of external control signals via terminal blocks.

4-6. External Monitoring Device Signal

Details output signals for external monitoring devices like torque and angle.

4-7. RS232C Interface Signal

Covers RS232C communication specifications and data format.

4-8. Ethernet Interface

Explains the TCP/IP Ethernet port settings for PC communication.

Chapter 5 Power Activation and Operational Tests

5-1. Items to be Checked Before Power Activation

Lists critical checks before powering on the equipment.

5-2. Items to be Checked When Activating the Equipment

Details indicators and safety precautions during equipment activation.

5-3. Input Initial Setting Data

Guides on inputting necessary data for fastening after activation.

5-4. Items to be Checked After Activation

Outlines post-activation checks for ZERO value, CAL value, rotation, and reverse rotation.

Chapter 6 Description of Operations

6-1. Controller Unit

Explains the controller's operation and check switches, indication LEDs.

6-2. Tool

Describes the pistol-type tool, including starting switch, reversing switch, and LEDs.

6-3. Changing between RUN and PROGRAM Modes

Details how to switch between operation and setting modes.

6-4. RUN Mode

Explains indications and mode changes within the RUN mode.

6-5. PROGRAM Mode

Covers changing modes and indications within the PROGRAM mode for parameter settings.

6-6. Copying of Parameters / Erasure of the Fastening Result Record

Describes procedures for copying parameters and erasing stored data.

6-7. Fastening NG (Failure) Result Indications

Explains how to interpret NG indications and causes of failure.

6-8. Fastening Speed and Time

Details how speed and time parameters are set for fastening operations.

6-9. Parameter Structure

Outlines the organization of system and fastening parameters.

Chapter 7 Troubleshooting

7-1. Abnormal State Display

Lists abnormal states indicated on the display and their types.

7-2. Abnormality Details/Causes and Recovery Methods

Provides detailed causes and recovery steps for various system errors.

7-3. Spindle Judgment: Checking the Contents of the REJECT

Explains how to confirm REJECT contents and reasons for stopping.

7-4. Ethernet Communication

Offers troubleshooting steps for Ethernet communication issues.

7-5. RTC

Details procedures for changing the unit's date and time settings.

Chapter 8 Options

8-1. CompactFlash

Covers summary, selection criteria, LED indications, and data storage for CF cards.

8-2. Expansion RS232C Interface

Describes the expansion RS232C interface for ID data input.

8-3. ID Data Input Setting

Explains how to set up ID data input via fieldbus or RS232C-2.

Chapter 9 External Interface

9-1. Common specifications

Details common fieldbus I/O and message output formats.

9-2. EtherNet/IP

Explains the system structure and hardware description for EtherNet/IP.

9-3. CC-Link

Covers CC-Link system structure, hardware description, and I/O specifications.

9-4. PROFIBUS DP-V1

Details PROFIBUS DP-V1 system structure and hardware.

9-5. DeviceNet

Explains DeviceNet system structure and hardware description.

9-6. PROFINET IO

Covers PROFINET IO system structure and hardware description.

Chapter 10 Warranty and Servicing

10-1. Warranty

Outlines the warranty period, scope, and maintenance recommendations.

10-2. Servicing System

Provides information regarding export concerning strategic goods and global delivery map.

Appendix List of Tool Models