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Dixie DN720P User Manual

Dixie DN720P
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Coca-Cola Chameleon Vender & Lean Marketing Vender
P Series Chameleon P Series LMV
Model DN504P and 720P
Beginning Production Run 7675AE
Manufactured by
Dixie-Narco, Inc.
P.O. Drawer 719
Williston, SC 29853-0719
803-266-5001
fax: 803-266-5049
Visit us on the web: www.dixienarco.com
Part #803,904,540.01

Table of Contents

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Dixie DN720P Specifications

General IconGeneral
BrandDixie
ModelDN720P
CategoryVending machines
LanguageEnglish

Summary

APPLICATION

VENDER SAFETY PRECAUTIONS

Physical Characteristics

Specifies physical dimensions, weight, and capacity details of the vender.

Receiving Inspection Procedures

Instructions for inspecting the vender upon delivery for shipping damage.

PRODUCT IDENTIFICATION

ELECTRIC POWER REQUIREMENTS

Power Supply and Grounding Requirements

Details GFCI protection, proper grounding, and receptacle requirements for safe operation.

VENDER PLACEMENT AND LEVELING

Leveling the Vender

Procedures for ensuring the vender is level for proper operation and door function.

Spacing the Vender

Guidelines for positioning the vender for adequate airflow and access clearance.

VENDER ACCESSORIES AND LOADING

Coin Changers and Accessories

Information on supported MDB coin changers, bill validators, and card readers.

Initial Loading Procedure

Steps for loading product, priming the vender, and setting package depth.

PROGRAMMING MODES AND MENUS

Sales Mode Operation

Details the vender's operational mode for sales transactions and product selection.

Service Mode Access

Procedure for entering service mode via the service switch for diagnostics.

External Menu Access

How to access historical sales, cash counts, and error codes using the external menu.

PROGRAMMING MENU - ERROR CODES

'EROR' - Error Routine

Accessing and interpreting vender error codes for troubleshooting.

'VEND' - Vend Mechanism Errors

Summary of errors related to vend motors, jams, and sensors.

'CTRL' - Control System Errors

Summary of errors concerning door switches, memory, and AC supply.

PROGRAMMING MENU - COMPONENT ERRORS

'CHAR' - Changer Errors

Summary of errors related to coin changers, tubes, and acceptors.

'BUAL' - Bill Validator Errors

Summary of errors from bill validators, stackers, and check sums.

'CRDR' - Card Reader Errors

Reports communication issues with card readers.

'S-D' - Display Device Errors

Identifies communication errors with display devices.

PROGRAMMING MENU - ROUTINE FUNCTIONS

'RFRG' - Refrigeration Errors

Summary of errors related to temperature sensors and cooling system performance.

'CPO' - Coin Payout Routine

Function to dump coins from the coin mechanism for service.

'TUFL' - Tube Fill Routine

Procedure for counting and loading coins into inventory tubes.

'TEST' - Test Routine

Diagnostic routine to test various vender functions, including vend motors.

PROGRAMMING MENU - TEST MODES

'SL' - Select Switch Test

Tests each individual select switch for proper operation and response.

'SO' - Sold Out Test

Views the sold-out status of each product column in the vender.

'DSP' - Display Test

Tests all segments of the vender's display for functionality.

'RELY' - Relay Test

Tests the relays controlling the compressor, fan, and sign lights.

PROGRAMMING MENU - COUNTERS & PRICING

'CASH' - Cash Counter Routine

Displays historical and resettable cash counts for each product selection.

'SALE' - Sales Counter Routine

Shows historical and resettable vending counts for each product selection.

'PRIC' - Price Setting Routine

Allows setting product prices, including single and multi-price configurations.

PROGRAMMING MENU - SPACE-TO-SALES

'STS' - Space-to-Sales Routine

Configures space-to-sales settings, mapping columns to select buttons.

'CSTS' - Custom Space-to-Sales

Allows custom assignment of columns to specific select buttons.

PROGRAMMING MENU - MACHINE CONFIGURATION

'CON' - Machine Configuration

Accesses and modifies machine configuration settings via switches C1 through C5.

C1 - Configuration Switch 1

Enables single or multi-price setting modes for the vender.

C2 - Configuration Switch 2

Enables optional features such as discount, override, and display settings.

C3 - Configuration Switch 3

Controls the display of the point-of-sale (POS) message.

C4 - Configuration Switch 4

Automates viewing of sales, cash, or error info upon door opening.

C5 - Configuration Switch 5

Manages reset status of resettable data based on door switch cycles.

PROGRAMMING MENU - CONFIGURATION SWITCHES

C6 - Reserved

Configuration switch reserved for future use.

C7 - Save Credit

Determines how long a customer's credit will be saved after a transaction.

C8 - Force Vend

Sets vender to operate in escrow-to-select or escrow-to-price mode.

C9 - Multi Vend

Allows or disallows multiple vends without re-depositing funds.

C10 - Bill Escrow Inhibit

Controls if the last bill meeting vend price is held in escrow.

'CCOC' - Correct Change Control

Manages consumer overpayment and correct change value settings.

PROGRAMMING MENU - CHANGE AND DATA SETTINGS

'CCU' - Correct Change Value

Sets a value to trigger the correct change indicator on the display.

'ACC' - Unconditional Acceptance Value

Sets the maximum value for any single form of currency accepted.

'PREV' - Preview Data Password Routine

Enables viewing of data without opening the door using a password.

'LANG' - Language Setting

Sets the display language for messages, excluding menu prompts.

PROGRAMMING MENU - TIME AND DATE SETTINGS

'TIME' - Time and Date Setting Routine

Sets the vender's year, month, date, and hour using a 24-hour clock.

'ENB#' - Enable Routine

Enables or disables time and date settings for the controller.

'YEAR' - Year Setting

Sets the year for the vender's internal clock.

'MTH' - Month Setting

Sets the current month for the vender's internal clock.

'DATE' - Day of Month Setting

Sets the current day of the month for the vender's internal clock.

'HOUR' - Hour and Minute Setting

Sets the current hour and minute for the vender's internal clock.

'DST' - Daylight Saving Time

Configures daylight saving time rules (OFF, AUS, EU, NA) for automatic adjustments.

PROGRAMMING MENU - LIGHTING CONTROL

'LIT' - Lighting Conservation Routine

Controls turning lights off and on during specific periods to save energy.

ENB# - Enable Routine

Enables or disables the lighting conservation feature.

STRT - Start Setting

Sets the days and time to start light conservation (lights off).

'DAY' - Day to Start Setting

Sets the days of the week for light conservation to begin.

'HOUR' - Start Hour and Minute Setting

Sets the start hour and minute for light conservation.

'STOP' - Stop Setting

Sets the days and time to stop light conservation (lights on).

PROGRAMMING MENU - REFRIGERATION CONTROL

'RFRG' - Refrigeration Routine

Electronically controls the refrigeration operations of the vender.

ENB# - Energy Conservation Enable

Enables or disables energy conservation for refrigeration.

STRT - Start Energy Conservation

Sets days and time to start energy conservation for refrigeration.

'DAY' - Day to Start Setting

Sets the days of the week to start energy conservation.

'HOUR' - Start Hour and Minute Setting

Sets the start hour and minute for energy conservation.

'STOP' - Stop Energy Conservation

Sets the days and time to stop energy conservation.

PROGRAMMING MENU - TEMPERATURE SETTINGS

'DEGX' - Degree Fahrenheit / Celsius Setting

Sets the temperature reading to Fahrenheit (DEGF) or Celsius (DEGC).

'SETP' - Set Point Control Routine

Sets the average product temperature for pull down and recovery.

'STOR' - Storage Setting Routine

Sets the temperature for product storage when energy conservation is enabled.

'DSPX' - POS Temperature Display

Enables POS temperature display after the 'ICE COLD COCA COLA' message.

'BLC1' - Block Selection Bank 1

Sets selections to be blocked during specific periods of the day.

PROGRAMMING MENU - BLOCKING AND LIGHTING

'DAY' - Day of Week Start Setting

Sets the days of the week for selection blocking to start.

'HOUR' - Start Hour and Minute Setting

Sets the start hour and minute for selection blocking.

'STOP' - Stop Selection Blocking

Sets the days and time to stop selection blocking.

'DAY' - Day of Week Stop Setting

Sets the days of the week for selection blocking to stop.

'HOUR' - Stop Hour and Minute Setting

Sets the stop hour and minute for selection blocking.

'SEL' - Selection to be Affected

Selects specific product selections to be blocked during certain periods.

'LITX' - Lighting/P.O.S. Display Control

Turns lights off during selection blocking period 1.

PROGRAMMING MENU - BLOCKING BANK 2 AND DISCOUNTING

'BLC2' - Block Selection Bank 2

Sets selections to be blocked during specific periods for a second bank.

'ENB#' - Blocking Enable Routine

Enables or disables blocking for selection bank 2.

STRT - Start Selection Blocking

Sets day(s) and time to start selection blocking for bank 2.

'DAY' - Day of Week Start Setting

Sets the days of the week for selection blocking to start.

'HOUR' - Start Hour and Minute Setting

Sets the start hour and minute for selection blocking.

'STOP' - Stop Selection Blocking

Sets day(s) and time to stop selection blocking for bank 2.

'DAY' - Day of Week Stop Setting

Sets the days of the week for selection blocking to stop.

'HOUR' - Stop Hour and Minute Setting

Sets the stop hour and minute for selection blocking.

'SEL' - Selection to be Affected

Selects specific selections to be blocked for bank 2.

'LITX' - Lighting / P.O.S. Display Control

Controls lights off during selection blocking period 2.

'DISC' - Discount Setting Routine

Sets days and times to allow discount prices for selections.

PROGRAMMING MENU - DISCOUNTING AND OVERRIDES

'STRT' - Start Discount Pricing

Sets the day(s) and times to begin discount pricing.

'DAY' - Day of Week Start Setting

Sets the days of the week for discount pricing to start.

'HOUR' - Start Hour and Minute Settings

Sets the start hour and minute for discount pricing.

'STOP' - Stop Discount Pricing

Sets the day(s) and times to end discount pricing.

'DAY' - Day to Stop Setting

Sets the days of the week for discount pricing to stop.

'SEL' - Selection Affected by Discount

Specifies which selections are affected by discount pricing.

'LESS' - Discount Amount

Sets the amount by which product prices are decreased during discounts.

'OVER' - Manual Switch Over-Ride

Allows a key switch to override normal operational settings.

PROGRAMMING MENU - OVERRIDE ROUTINES

'FRE#' - Free Vend Enable

Enables or disables the free vend mode for the vender.

'VND#' - Vend Enable Routine

Enables or disables vending override for specific selections.

'BLC#' - Selection Blocking Over-ride

Overrides programmed selection blocking settings.

'DSC#' - Discounting Over-ride

Overrides programmed discount settings.

'LIT#' - Lighting Control Over-ride

Overrides programmed lighting control settings.

'FRG#' - Refrigeration Control Over-ride

Overrides programmed refrigeration control settings.

PROGRAMMING MENU - REMOTE VENDING SETTINGS

'SDEP' - Set Column Depth Routine

Sets the product depth for each selected column.

'RVND' - Remote Vend Mechanism Routine

Sets days and times for satellite vending operations.

STRT - Start Satellite Vending

Sets days and times to start satellite vending operations.

'DAY' - Day of Week Start Setting

Sets the days of the week for satellite vending to start.

'HOUR' - Start Hour and Minute Setting

Sets the start hour and minute for satellite vending.

'STOP' - Stop Satellite Vending

Sets days and times to stop satellite vending operations.

PROGRAMMING MENU - SATELLITE VENDING AND PACKAGE TYPES

'DAY' - Day of Week Stop Setting

Sets the days of the week for satellite vending to stop.

'HOUR' - Stop Hour and Minute Setting

Sets the stop hour and minute for satellite vending.

'SEL' - Selection to be Affected

Selects specific columns for satellite vending operations.

'RATE' - Satellite Vend Rate

Sets the vend rate before a satellite vending operation is triggered.

'PACG' - Package Type Setting Routine

Sets the package type for columns, including custom and return options.

PROGRAMMING MENU - CUSTOM SETTINGS AND RETURN

'ANGL' - Custom Angle Setting Routine

Sets custom angles for product dispensing based on package type.

'SAVE' - Common Package Setting Instructions

Saves the selected package type and initiates priming for columns.

'RTN' - Return to Sales Mode

Exits service mode and returns the vender to normal sales mode.

SBC QUICK REFERENCE MENU PROMPTS

Main Menu Structure

Lists the main menu categories for the SBC controller interface.

Sub-Menu and Sub-Sub-Menu Details

Provides sub-menu options and specific error codes within the SBC menu.

SETTING THE VENDER TYPE

Normal Mode Vender Configuration

Configures vender model, columns, and package type in normal operation mode.

FACTORY DEFAULT SETTINGS

DN504P LMV Factory Defaults

Default STS (Space-to-Sales) options for the DN504P LMV model.

DN720P LMV Factory Defaults

Default STS (Space-to-Sales) options for the DN720P LMV model.

FACTORY DEFAULT SETTINGS - CHAMELEON

DN504P Chameleon (CCC) Defaults

Default STS (Space-to-Sales) options for DN504P Chameleon models.

DN720P Chameleon (CCC) Defaults

Default STS (Space-to-Sales) options for DN720P Chameleon models.

GENERAL MAINTENANCE PROCEDURES

Power and Electrical Safety

Proper electrical connection and safety precautions for the vender.

Cleaning Guidelines

Procedures for cleaning the cabinet, sign face, and internal components.

Drain System Maintenance

Maintenance for preventing mold and ensuring proper condensate flow.

Refrigeration Condenser Care

Instructions for cleaning the condenser for optimal cooling performance.

Lubrication Schedule

Recommended lubrication schedule for moving parts like hinges and locks.

SOFTWARE UPDATE AND EPROM REPLACEMENT

SBC Software Update Procedure

Step-by-step guide for updating the SBC software via EPROM.

EPROM Handling and Removal

Procedures for safely handling and removing EPROMs, including ESD precautions.

MAJOR COMPONENT DESCRIPTIONS

Electrical Components

Description of electrical components like transformers, fuses, and relays.

Refrigeration System Components

Details major refrigeration components such as compressor, fans, and capacitors.

Vend Motor Assembly

Explains the function of the vend motor assembly and its control system.

SBC CONTROL BOARD LAYOUT

Component Identification

Diagram identifying key connectors (P1-P8, J1-J7) and components on the SBC.

TROUBLESHOOTING FLOWCHARTS - COIN ISSUES

All Coins Are Rejected

Flowchart to diagnose and resolve issues with coin rejection by the vender.

TROUBLESHOOTING FLOWCHARTS - BILL ISSUES

All Bills Are Rejected

Flowchart to diagnose and resolve issues with bill rejection by the vender.

TROUBLESHOOTING FLOWCHARTS - CHANGE DISPENSING

Incorrect Change Dispensed

Flowchart to troubleshoot problems with incorrect change dispensing.

TROUBLESHOOTING FLOWCHARTS - VENDING PROBLEMS

Selection Will Not Vend

Flowchart to diagnose why a selected product does not vend.

TROUBLESHOOTING FLOWCHARTS - REFRIGERATION ISSUES

Ice / Frost on Evaporator

Addresses issues related to ice or frost buildup on the evaporator.

Compressor Runs Continuously

Flowchart for diagnosing why the compressor runs constantly.

TROUBLESHOOTING FLOWCHARTS - COMPRESSOR PROBLEMS

Compressor Will Not Start

Flowchart to troubleshoot a compressor that fails to start.

TROUBLESHOOTING FLOWCHARTS - COOLING ISSUES

Machine Not Cooling

Flowchart to diagnose and resolve cooling system failures.

TROUBLESHOOTING FLOWCHARTS - CONTROL ACCESS

Can't Enter Menu or Diagnostics

Troubleshooting steps for accessing the vender's menu and diagnostic functions.

TROUBLESHOOTING FLOWCHARTS - LIGHTING ISSUES

Lights Are Not On

Flowchart to diagnose and fix issues with internal vender lighting.

TROUBLESHOOTING FLOWCHARTS - MOTOR OPERATION

Motors Run With Main Door Closed

Diagnoses motors running unexpectedly when the main door is closed.

TROUBLESHOOTING FLOWCHARTS - SOLD OUT INDICATIONS

Sold Out Indicator Issue

Addresses a column indicated as sold out despite containing product.

TROUBLESHOOTING FLOWCHARTS - DISPLAY ISSUES

The Display Is Dead

Flowchart for troubleshooting a completely non-functional display.

TROUBLESHOOTING FLOWCHARTS - DISPLAY READABILITY

Can't Read the Display

Steps to diagnose and fix issues with an unreadable or faulty display.

PARTS LIST - SELECT PANEL DIAGRAMS

Chameleon 6/7 Column Select Panel

Parts breakdown diagram for Chameleon models with 6 or 7 columns.

PARTS LIST - LMV SELECT PANEL DIAGRAM

LMV 8/7 Column Select Panel

Parts breakdown diagram for LMV models with 8 or 7 columns.

PARTS LIST - REFRIGERATION SCHEMATICS

Refrigeration Circuit Diagrams

Visual representation of the vender's refrigeration system schematic.

PARTS LIST INDEX

LMV – Chameleon P Series (504P & 720P)

Comprehensive parts list index for LMV and Chameleon P Series models.

PARTS LIST - MAIN DOOR EXTERIOR

LMV Exterior View

Exploded view and part numbers for the LMV main door exterior.

PARTS LIST - MAIN DOOR EXTERIOR

Chameleon Exterior View

Exploded view and part numbers for the Chameleon main door exterior.

PARTS LIST - MAIN DOOR EXTERIOR DETAILS

DN504P & DN720P Exterior Parts

Detailed parts list for the main door exterior, DN504P and DN720P models.

PARTS LIST - MAIN DOOR EXTERIOR (CONTINUED)

Additional Exterior Parts

Continues the parts list for the main door exterior, covering additional items.

PARTS LIST - MAIN DOOR EXTERIOR MISCELLANEOUS

Exterior Miscellaneous Hardware

Lists miscellaneous hardware items for the main door exterior.

PARTS LIST - MAIN DOOR INTERIOR (A)

LMV Interior (A) View

Exploded view and part numbers for the LMV main door interior (Part A).

PARTS LIST - MAIN DOOR INTERIOR (A)

Chameleon Interior (A) View

Exploded view and part numbers for the Chameleon main door interior (Part A).

PARTS LIST - MAIN DOOR INTERIOR (A) DETAILS

DN504P & DN720P Interior (A) Parts

Detailed parts list for the main door interior (Part A) for DN504P/DN720P.

PARTS LIST - MAIN DOOR INTERIOR (A) MISCELLANEOUS

Interior (A) Miscellaneous Hardware

Lists miscellaneous hardware items for the main door interior (Part A).

PARTS LIST - MAIN DOOR INTERIOR (B)

LMV & Chameleon Interior (B) Views

Exploded views and part numbers for the main door interior (Part B) for LMV and Chameleon.

PARTS LIST - MAIN DOOR INTERIOR (B) DETAILS

DN504P & DN720P Interior (B) Parts

Detailed parts list for the main door interior (Part B) for DN504P/DN720P.

PARTS LIST - MAIN DOOR INTERIOR (B) (CONTINUED)

Additional Interior (B) Components

Continues the parts list for main door interior (Part B), covering various components.

PARTS LIST - MAIN DOOR INTERIOR (B) MISCELLANEOUS

Interior (B) Miscellaneous Hardware

Lists miscellaneous hardware items for the main door interior (Part B).

PARTS LIST - SELECT PANEL VIEWS

LMV Select Panel Diagram

Exploded view and part numbers for the LMV select panel assembly.

PARTS LIST - SELECT PANEL VIEWS

Chameleon Select Panel Diagram

Exploded view and part numbers for the Chameleon select panel assembly.

PARTS LIST - SELECT PANEL DETAILS

Select Panel Assembly Parts

Detailed parts list for the select panel assembly, including hardware.

PARTS LIST - T8 LIGHTING VIEWS

T8 Lighting Components (LMV & Chameleon)

Images showing T8 lighting components on LMV and Chameleon machines.

PARTS LIST - T8 LIGHTING DETAILS

T8 Light Assembly and Ballast

Detailed parts list for T8 lighting assemblies, ballasts, and lamps.

PARTS LIST - T8 LIGHTING (CONTINUED)

T8 Lighting Chokes and Brackets

Continues the T8 lighting parts list with chokes, brackets, and covers.

PARTS LIST - ELECTRONIC COMPONENTS VIEWS

Electronic Components Diagrams

Images and labels for electronic components on LMV, Chameleon, and Domestic units.

PARTS LIST - ELECTRONIC COMPONENTS DETAILS

SBC and Related Electronics

Detailed parts list for SBC, display boards, transformers, and miscellaneous hardware.

PARTS LIST - INNER DOOR VIEWS

Inner Door Assembly Layout

Exploded view and part labels for the inner door assembly.

PARTS LIST - INNER DOOR DETAILS

Inner Door Components and Hardware

Detailed parts list for the inner door assembly, including gaskets and hardware.

PARTS LIST - HARNESSING VIEW

Single Board Controller Harnesses

Image of the SBC showing numbered harness connectors for identification.

PARTS LIST - HARNESSING DETAILS

SBC Harness Assemblies and Miscellaneous

Detailed parts list for SBC harnesses and miscellaneous items.

PARTS LIST - POWER DISTRIBUTION VIEW

Power Distribution Unit Components

Image of the power distribution unit with numbered components.

PARTS LIST - POWER DISTRIBUTION DETAILS

Power Distribution Box Assemblies

Detailed parts list for the power distribution box, including assemblies and components.

PARTS LIST - POWER DISTRIBUTION (CONTINUED)

Power Distribution Miscellaneous Hardware

Continues the power distribution parts list, including miscellaneous hardware.

PARTS LIST - CABINET AND VEND MECHANISM (SECTION 1)

Cabinet and Vend Mechanism Views

Exploded view of the cabinet and vend mechanism components.

PARTS LIST - CABINET AND VEND MECHANISM (SECTION 1) DETAILS

Cabinet and Vend Mechanism Components

Detailed parts list for cabinet and vend mechanism section 1, including hinges and strips.

PARTS LIST - CABINET AND VEND MECHANISM (SECTION 1) (CONTINUED)

Additional Cabinet/Vend Mechanism Parts

Continues parts list for cabinet/vend mechanism section 1, including decals and hardware.

PARTS LIST - CABINET AND VEND MECHANISM (SECTION 2) VIEWS

Vend Mechanism Sub-Assemblies

Exploded views of various vend mechanism sub-assemblies.

PARTS LIST - CABINET AND VEND MECHANISM (SECTION 2) DETAILS

Cabinet and Vend Mechanism Components

Detailed parts list for cabinet and vend mechanism section 2, including stacks and motors.

PARTS LIST - CHUTE ASSEMBLY VIEW

Chute Assembly Components

Image showing the chute assembly components.

PARTS LIST - CHUTE ASSEMBLY DETAILS

Chute Assembly Parts and Hardware

Detailed parts list for the chute assembly and its miscellaneous hardware.

PARTS LIST - EVAPORATOR FAN ASSEMBLY VIEWS

Evaporator Fan Assemblies

Images of evaporator fan assemblies, both Energy Star and non-Energy Star.

PARTS LIST - EVAPORATOR FAN ASSEMBLY DETAILS

Evaporator Fan Components and Hardware

Detailed parts list for evaporator fan shrouds, motors, blades, and brackets.

PARTS LIST - REFRIGERATION SYSTEM VIEW

Refrigeration System Components

Image showing the main components of the refrigeration system.

PARTS LIST - REFRIGERATION SYSTEM DETAILS

Refrigeration Components List

Detailed parts list for refrigeration components like compressors, fans, and capacitors.

PARTS LIST - REFRIGERATION SYSTEM (CONTINUED)

Refrigeration Miscellaneous Hardware

Continues the refrigeration parts list, including tubes, drain pans, and miscellaneous hardware.

PARTS LIST - MISCELLANEOUS LABELS

Vender Labels List

Lists various labels for different components and warnings on the vender.

PARTS LIST - HARDWARE ILLUSTRATIONS

Washers, Bolts, & Misc. Hardware

Illustrations of various washers, bolts, and miscellaneous hardware items.

PARTS LIST - SCREWS AND NUTS

Screws and Nuts List

Detailed list of screws and nuts used in the vender assembly.

PARTS LIST - HARDWARE ILLUSTRATIONS

Washers, Bolts, & Miscellaneous Hardware

Illustrations of various washers, bolts, and miscellaneous hardware items.

PARTS LIST - WASHERS, BOLTS, & HARDWARE DETAILS

Detailed Hardware List

Detailed list of washers, bolts, and miscellaneous hardware.

PARTS LIST - MISCELLANEOUS HARDWARE

Continued Miscellaneous Hardware

Continues the list of miscellaneous hardware items with part numbers.