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CA3500DCP
Dynapac CA3500DCP User Manual
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Maintenance, 10h
4812165301.pdf
2022-09-02
Hydraulic reservoir - Check fluid level
Fig. Hydraulic reservoir
1. Sight glass
2. Filler pipe
1
2
Place the roller on a level surface and check that the
oil level in the sight glass (1) is between the max and
min markings.
Top up with the type of hydraulic fluid specified in the
lubricant specification, if the level is too low.
The volume between the min. and max. lines is
approx. 4 liters (4.2 qts).
118
129
131
Table of Contents
Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Training
13
Signal Symbols and Meaning
14
Safety Information
14
General
15
CE Marking and Declaration of Conformity
16
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Work Driving
20
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Slopes
27
Dimensions, Side View
28
Dimensions, Top View
29
Dimensions, Compaction Plates
30
Weights and Volumes
30
Working Capacity
31
Compaction Plate Technical Data
31
General
32
CO 2 -Emission
32
Fluid Filled Tires (Ballasted Tires)
33
Hydraulic System
33
Air Conditioning / Automatic Climate Control (ACC) (Optional)
34
Tightening Torque
35
Machine Description
37
Diesel Engine
37
Electrical System
37
Propulsion System/Transmission
37
Brake System
37
Steering System
37
Vibration System
38
Cab
38
FOPS and ROPS
38
Identification
39
Product and Component Plates
39
Product Identification Number on the Frame
39
Machine Plate
40
Explanation of 17PIN Serial Number
40
Engine Plates
41
Decals
42
Location - Decals
42
Location - Decals, CALIFORNIA
43
Safety Decals
43
Info Decals
46
Instruments/Controls
47
Control Panel and Controls
47
Function Descriptions
48
Warning Indication - Membrane Panel (Keypad)
50
Display Explanations
51
Machine Alarm
54
DEF-Displays (Urea Tank Level)
56
DEF-Displays (Urea Quality)
57
DEF Displays (EAT - Tampering)
58
DEF Displays (Exhaust Cleaning Lamp)
59
DEF Displays (Exhaust Cleaning Lamp Disabled (Inhibit)
60
Dynapac Sub System (DSS)
61
Main Menu
61
User Settings
61
Machine Settings
62
Service Menu
62
About
63
Operator Help When Starting
64
Operator Help Workmode
64
Display When Activating Choice Via the Button Set
65
Instruments and Controls, Cab
66
Function Description of Instruments and Controls in the Cab
67
Using the Cab Controls
68
Defroster
68
Heat
68
Ac/Acc
68
ACC - Control Panel
69
Main Display Screen
69
ACC - Operation Menus
69
Electrical System
71
Fuses in the Main Switchbox
72
Fuses at the Master Switch
73
Fuse Box at Master Switch
73
Electricity for Urea System
74
Fuses in Cab
74
Operation
75
Before Starting
75
Master Switch - Switching on
75
Operator's Seat - Adjustment
75
Belt Reminder
76
Operator's Seat, Comfort - Adjustments
76
Control Panel, Adjustments
77
Parking Brake
77
Display - Control
78
Interlock
79
Operator Position
79
View
80
Starting
81
Starting the Engine
81
Driving
82
Operating the Roller
82
Machine with Speed Limiter (Speed Potentiometer) - Optional
82
Machine with TC (Anti-Spin)
83
Slopes (TC (Anti-Spin))
84
Interlock/Emergency Stop/Parking Brake - Check
84
Vibration
85
Manual/Automatic Vibration
85
Manual Vibration - Switching on
85
Amplitude - Changeover
86
Seismic - (Optional)
86
Adjustable (Variable) Frequency - (Optional)
87
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional
88
Setting Limit
89
Operation CMV
90
Connecting/Disconnecting Compaction Plates
90
Before Connecting/Disconnecting Compaction Plates
90
Preparation for Connection
91
Connecting Compaction Plates
92
Disconnecting Compaction Plates
95
Operation and Control
97
General
97
Control
97
Use
98
After Completing Work
99
Braking
99
Service Brake
99
Secondary Brake
100
Emergency Stop
100
Switching off
101
Parking
101
Chocking the Drums
101
Master Switch
102
Long-Term Parking
103
Engine
103
Battery
103
Air Cleaner, Exhaust Pipe
103
Fuel Tank
103
Hydraulic Reservoir
103
Tires (All-Weather)
103
Hoods, Tarpaulin
104
Urea Tank (DEF Tank)
104
Miscellaneous
105
Lifting
105
Locking the Articulation
105
Lifting the Roller
105
Lifting the Roller with Jack
106
Unlocking the Articulation
106
Towing/Recovering
106
Short Distance Towing with the Diesel Engine Switched Off/Not Running
107
Towing the Roller
108
Transport
108
Securing CA2500-CA4600 for Loading
109
Operating Instructions - Summary
111
Preventive Maintenance
113
Acceptance and Delivery Inspection
113
Warranty
113
Maintenance - Lubricants and Symbols
115
Maintenance Symbols
116
Maintenance - Maintenance Schedule
117
Service and Maintenance Points
117
General
117
Periodic Service (Service Message) - Optional
118
Every 10 Hours of Operation (Daily)
119
After the FIRST 50 Hours of Operation
119
Every 50 Hours of Operation (Weekly)
119
Every 250 / 750 / 1250 / 1750 Hours of Operation
120
Every 500 / 1500 Hours of Operation
120
Every 1000 Hours of Operation
121
Every 2000 Hours of Operation
122
Every Other Year
123
Maintenance, 10H
125
Scrapers - Check, Adjustment
125
Scrapers, Pad-Drum
126
Scrapers (Heavy Duty), Pad Drum
126
Flexible Scrapers (Optional)
127
Air Circulation - Check
127
Coolant Level - Check
128
Diesel Engine Check Oil Level
128
Fuel Tank - Filling
129
Urea Tank - Refilling
129
Hydraulic Reservoir - Check Fluid Level
130
Maintenance, First 50H
131
Hydraulic Filter - Replacement
131
Drum Cartridge - Oil Change
132
Tires - Air Pressure - Wheel Nuts - Tightening
133
Drum Gearbox - Oil Change
134
Steering Hitch - Tightening
134
Maintenance - 50H
135
Air Cleaner
135
Check Hoses and Connections
135
Pre-Fuel Filter - Draining
136
Lifting Arms, Compaction Plates - Lubrication
136
Maintenance Measures - 250 H
137
Drum Cartridge - Checking the Oil Level
137
Drum Cartridge - Cleaning the Ventilation Screw
138
Rear Axle Differential - Check Oil Level
138
Rear Axle Planetary Gears - Check Oil Level
139
Drum Gearbox - Checking the Oil Level
139
Radiator - Check/Cleaning
140
Rubber Elements and Fastening Screws - Check
140
Battery - Check Condition
141
Air Conditioning (Optional) - Inspection
141
Automatic Climate Control (Optional) - Inspection
142
Maintenance Measures - 500 H
143
Drum Cartridge - Checking the Oil Level
143
Drum Cartridge - Cleaning the Ventilation Screw
144
Air Cleaner
144
Checking - Change the Main Air Filter
144
Backup Filter - Change
145
Air Cleaner - Cleaning
145
Rear Axle Differential - Check Oil Level
146
Rear Axle Planetary Gears - Check Oil Level
146
Drum Gearbox - Checking the Oil Level
147
Radiator - Check/Cleaning
147
The Engine Fuel Filter - Replacement/Cleaning
148
Diesel Engine - Oil and Filter Change
149
Hood, Hinges - Lubrication
149
Seat Bearing - Lubrication
150
Maintenance - 1000H
151
Hydraulic Filter - Replacement
151
Drum Cartridge - Checking the Oil Level
152
Drum Cartridge - Cleaning the Ventilation Screw
153
Drum Cartridge - Oil Level Glass
153
Air Cleaner
154
Checking - Change the Main Air Filter
154
Backup Filter - Change
154
Air Cleaner - Cleaning
155
Rear Axle Differential - Oil Change
156
Rear Axle Planetary Gear - Oil Change
156
Drum Gearbox - Oil Change
157
Radiator - Check/Cleaning
157
The Engine Fuel Filter - Replacement/Cleaning
158
Diesel Engine - Oil and Filter Change
159
Seat Bearing - Lubrication
160
Hydraulic Reservoir - Draining
160
Fuel Tank - Draining (Optional)
161
Air Conditioning (Optional) Fresh Air Filter - Change
161
Steering Hitch - Tightening
162
Maintenance - 2000H
163
Hydraulic Reservoir - Oil Change
163
Hydraulic Filter - Replacement
164
Drum Cartridge - Oil Change
165
Drum Cartridge - Cleaning the Ventilation Screw
166
Drum Cartridge - Oil Level Glass
166
Air Cleaner
166
Checking - Change the Main Air Filter
166
Backup Filter - Change
167
Air Cleaner - Cleaning
168
Rear Axle Planetary Gear - Oil Change
168
Rear Axle Differential - Oil Change
169
Drum Gearbox - Oil Change
170
Radiator - Check/Cleaning
170
The Engine Fuel Filter - Replacement/Cleaning
171
Diesel Engine - Oil and Filter Change
172
Seat Bearing - Lubrication
173
Hydraulic Reservoir - Draining
173
Fuel Tank - Draining (Optional)
174
Air Conditioning (Optional) Fresh Air Filter - Change
174
Automatic Climate Control (Optional) - Overhaul
175
Drying Filter - Check
175
Steering Hitch - Tightening
176
Replacing the Urea Tank Suction Filter
176
Replacing the Urea Pump Filter
177
4
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Dynapac CA3500DCP Specifications
General
Brand
Dynapac
Model
CA3500DCP
Category
Power Roller
Language
English
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