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Dynapac CA3500DCP User Manual

Dynapac CA3500DCP
178 pages
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Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812165301.pdf4812165301.pdf
Vibratory rollerVibratory roller
CA3500DCPCA3500DCP
EngineEngine
Cummins F 3.8 (Stage V)Cummins F 3.8 (Stage V)
Serial numberSerial number
10000199xxA032445 -10000199xxA032445 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

Table of Contents

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Dynapac CA3500DCP Specifications

General IconGeneral
BrandDynapac
ModelCA3500DCP
CategoryPower Roller
LanguageEnglish

Summary

Introduction to the Dynapac CA3500DCP

Dynapac CA3500DCP Machine Overview

Provides an overview of the Dynapac CA3500DCP soil compactor and its intended use.

Intended Use and Compaction Plates

Details machine's use for compacting base/subbase courses and guidelines for compaction plates.

Operator Training Requirements

Emphasizes the necessity of operator training for proper machine operation and maintenance.

Signal Symbols and Safety Information

Explains important symbols and general safety instructions for machine operation.

General Machine Operation and Maintenance

Covers general machine maintenance, daily inspections, and environmental considerations.

CE Marking and Conformity Declaration

Explains the CE marking, indicating compliance with EU health and safety directives.

Safety Instructions and Guidelines

General Safety Instructions

General safety rules for operating the roller, including refueling and repair precautions.

Operating Safely Near Edges

Advice for operating the roller near edges, slopes, and avoiding center of gravity shifts.

Safe Work Driving Practices

Safety guidelines for work driving, emergency exits, and ROPS cab usage.

Safety Precautions for Air Conditioning

Safety guidelines and warnings related to the optional air conditioning system.

Special Instructions for Operation

Covers lubricants, high temperatures, cleaning, fire fighting, welding, and battery handling.

Jump Starting Procedure (24V)

Detailed steps for safely jump-starting the machine using a 24V system.

Technical Specifications of the Dynapac CA3500DCP

Vibration and Noise Level Data

Vibration and noise levels measured according to EU directives.

Machine Dimensions (Side View)

Table detailing various dimensions of the machine from a side perspective.

Machine Dimensions (Top View)

Table listing dimensions and turning radii from a top view.

Compaction Plate Dimensions and Weights

Dimensions of compaction plates and machine weights and fluid volumes.

Working Capacity and Compaction Data

Information on static linear load, compaction data, and centrifugal force.

Propulsion, Engine, and Emissions Specifications

Details on propulsion, engine specs, and CO2 emissions.

Tire, Electrical, and Hydraulic System Specs

Specifications for tires, electrical system, and hydraulic system pressures.

Air Conditioning System Specifications

Details on the optional AC/ACC system, including refrigerant and environmental impact.

Bolt Tightening Torque Specifications

Table providing tightening torque values in Nm for various bolt sizes and classes.

Machine Description and Components

Diesel Engine and Electrical Systems

Description of the diesel engine, electrical control units, and propulsion system.

Braking and Steering System Details

Explanation of the brake system and the load-sensing hydrostatic steering system.

Vibration System, Cab, and Emergency Exits

Details on vibration system, cab features, emergency exits, and ROPS/FOPS safety.

Machine Identification and Plates

Information on product plates, component plates, and PIN location for machine identification.

Machine Plate and Serial Number Explanation

Details of the machine plate information and explanation of the 17PIN serial number.

Engine Plate Information

Information regarding engine type plates, specifying serial number and specification.

Decal Locations and Safety Decals

Diagrams and lists for locating decals and general advice on safety decals.

California Proposition 65 Decal

Specific decal information for California related to Proposition 65 warnings.

Info Decals Overview

Visual guide to various information decals on the machine with their part numbers.

Cab Instruments and Controls

Overview and detailed descriptions of instruments and controls within the operator's cab.

Display and Menu System Operation

Guidance on operator help for starting, work mode, and display information.

Operation of Cab Controls

Instructions for using cab controls like defroster, heat, and AC/ACC systems.

ACC Control Panel and Display Screens

Details on ACC control panel, main display, operation menus, and blower speed settings.

Fuses in the Main Switchbox and at Master Switch

Information on fuse locations, amperage, and function in main switchbox and at master switch.

Electrical System Fuses in Cab

Details on the separate fuse box located in the cab roof for the electrical system.

Operation of the Dynapac CA3500DCP

Pre-Operation Checks and Settings

Steps before starting, including master switch, seat adjustment, and control panel settings.

Parking Brake and Display Controls

Instructions for using the parking brake and understanding display controls.

Engine Starting Procedures

Detailed steps for starting the engine, including safety checks and warm-up.

Roller Driving and Speed Limiter

Guidelines for driving the roller, including operating the lever and using the speed limiter.

Traction Control (TC) and Slope Operation

Explanation of TC (Anti-Spin) and advice for operating on slopes.

Interlock, Emergency Stop, and Brake Checks

Daily checks for interlock, emergency stop, and parking brake functionality.

Vibration Functions and Controls

How to operate manual and automatic vibration, including amplitude changeover.

Seismic and Adjustable Frequency Options

Information on Seismic technology and adjustable vibration frequency.

Dynapac Compaction Meter (DCM) and ABC

Details on the DCM accessory for compaction results and Active Bouncing Control.

Compaction Meter (CMV) Operation and Limits

How to use the CMV display, set limits, and interpret readings.

Connecting and Disconnecting Compaction Plates

Procedure for connecting and disconnecting compaction plates, including safety.

Plate Operation Modes and Use

Explanation of plate positions (Transport, Reverse, Operating) and their usage.

Post-Work Procedures and Braking

Actions after completing work, including raising plates and using service brakes.

Secondary Brake and Emergency Stop

Details on secondary brake function and emergency stop activation.

Machine Shut Down and Parking

Steps for switching off the machine, parking, and chocking drums.

Master Switch Operation

Procedure for switching off the master switch for security and battery protection.

Long-Term Parking and Miscellaneous Operations

Long-Term Parking Procedures

Instructions for engine, battery, fluid tanks, and tires during long-term parking.

Hoods, Tarpaulin, and Urea Tank Storage

Covering the machine with a tarpaulin and recommended storage for the urea tank.

Machine Lifting Procedures

Steps for locking articulation and lifting the roller safely using equipment.

Lifting with Jack and Unlocking Articulation

Guidance for lifting with a jack and unlocking the steering joint.

Short Distance Towing Instructions

Detailed steps for towing the machine with the engine off, including valve adjustments.

Towing and Transport Safety

Safety rules for towing and securing the machine for transport.

Securing the Roller for Transport

Instructions and diagrams for securing the roller on a transport platform.

Load Carrier and Lashing Requirements

Requirements for the load carrier and details on lashing types and tensioning.

Preventive Maintenance and Warranty

Acceptance and Delivery Inspection

Process for inspecting the machine upon arrival and before customer delivery.

Warranty Validity and Conditions

Conditions under which the machine warranty is valid or invalid.

Maintenance Schedule and Lubricants

Fluid Volumes and Capacities

Table detailing fluid capacities for various machine components like axles and drums.

Engine Oil Specifications

Type, part number, and temperature range for engine oil.

Hydraulic Fluid Specifications

Type, part number, and temperature range for hydraulic fluid.

Biological Hydraulic Fluid Specifications

Details for biological hydraulic fluid, including temperature limits.

Drum Oil Specifications

Type and temperature range for drum oil.

Transmission and Coolant Specifications

Specifications for transmission oil, coolant, and urea (DEF).

Maintenance Symbols Guide

Visual symbols representing various maintenance tasks and fluid levels.

Service and Maintenance Points Overview

Diagram showing numbered service points and their corresponding components.

General Periodic Maintenance Guidelines

Guidelines for performing periodic maintenance based on specified hours or intervals.

Periodic Service and Warning Messages

Explanation of periodic service messages and how they are displayed.

Daily, 50-Hour, and Weekly Maintenance Tasks

Lists daily (10h), 50-hour, and weekly maintenance tasks.

250 to 1750-Hour Maintenance Intervals

Maintenance tasks for intervals of 250, 500, 750, 1000, 1250, 1500, and 1750 hours.

1000-Hour and 2000-Hour Maintenance Tasks

Maintenance tasks for 1000-hour and 2000-hour intervals.

Every Other Year Maintenance Tasks

Maintenance tasks to be performed every other year.

Maintenance Measures by Interval

250/750/1250/1750-Hour Maintenance

Maintenance tasks for 250, 750, 1250, and 1750 operating hours.

Drum Cartridge Oil Checks and Cleaning

Procedure for checking and cleaning oil in the drum cartridge.

Differential and Planetary Gear Oil Checks

Checking oil levels in the rear axle differential and planetary gears.

Drum Gearbox and Radiator Maintenance

Checking oil in drum gearbox and cleaning the radiator.

Engine Fuel Filter Replacement

Steps for replacing and cleaning the engine fuel filter and prefilter.

Diesel Engine Oil and Filter Change

Procedure for changing engine oil and filter, including safety precautions.

Seat Bearing Lubrication

Lubrication instructions for seat bearing, chain, and slide rails.

1000-Hour Maintenance Tasks

Maintenance tasks to be performed every 1000 hours or annually.

Hydraulic Filter Replacement (1000h)

Procedure for replacing the hydraulic filter, including safety precautions.

Drum Cartridge Maintenance (1000h)

Checking oil level and cleaning ventilation screws in drum cartridges.

Air Cleaner Maintenance (1000h)

Instructions for changing main and backup air filters and cleaning the air cleaner.

Axle and Gearbox Oil Changes (1000h)

Procedures for changing oil in rear axle differential and planetary gears.

Drum Gearbox and Radiator Maintenance (1000h)

Procedures for changing drum gearbox oil and checking/cleaning the radiator.

Engine Fuel Filter Replacement (1000h)

Steps for replacing and cleaning the engine fuel filter and prefilter.

Diesel Engine Oil and Filter Change (1000h)

Procedure for changing engine oil and filter, including safety precautions.

Seat Bearing Lubrication and Hydraulic Draining (1000h)

Lubricating seat bearing and draining hydraulic reservoir.

Fuel Tank Draining and Air Filter Change (1000h)

Draining the fuel tank and changing the fresh air filter.

Steering Hitch Tightening (1000h)

Procedure for tightening the steering hitch nut to the specified torque.

2000-Hour Maintenance Tasks

Maintenance tasks to be performed every 2000 hours or every two years.

Hydraulic Reservoir and Filter Maintenance (2000h)

Procedure for changing hydraulic fluid and replacing hydraulic filters.

Drum Cartridge Maintenance (2000h)

Cleaning ventilation screws and changing main/backup air filters.

Axle and Gearbox Oil Changes (2000h)

Procedures for changing oil in rear axle differential and planetary gears.

Drum Gearbox and Radiator Maintenance (2000h)

Procedures for changing drum gearbox oil and checking/cleaning the radiator.

Engine Fuel Filter Replacement (2000h)

Steps for replacing and cleaning the engine fuel filter and prefilter.

Diesel Engine Oil and Filter Change (2000h)

Procedure for changing engine oil and filter, including safety precautions.

Seat Bearing Lubrication and Hydraulic Draining (2000h)

Lubricating seat bearing and draining hydraulic reservoir.

Fuel Tank Draining and Air Filter Change (2000h)

Draining the fuel tank and changing the fresh air filter.

Automatic Climate Control Overhaul (2000h)

Regular inspection and maintenance for ACC system, including drying filter check.

Steering Hitch Tightening and Urea Filter Replacement (2000h)

Tightening steering hitch and replacing urea tank suction and pump filters.