Dynapac CA3500DCP

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Table of Contents3
Introduction13
The Machine13
Intended Use13
Training13
Signal Symbols and Meaning14
Safety Information14
General15
CE Marking and Declaration of Conformity16
Safety - General Instructions17
Safety - When Operating19
Driving Near Edges19
Work Driving20
Safety (Optional)21
Air Conditioning21
Special Instructions23
Standard Lubricants and Other Recommended Oils and Fluids23
Higher Ambient Temperatures, above +40°C (104°F)23
Temperatures23
High Pressure Cleaning23
Fire Fighting24
Roll over Protective Structure (ROPS), ROPS Approved Cab24
Welding24
Battery Handling24
Jump Starting (24V)25
Technical Specifications27
Vibrations - Operator Station27
Noise Level27
Electrical System27
Slopes27
Dimensions, Side View28
Dimensions, Top View29
Dimensions, Compaction Plates30
Weights and Volumes30
Working Capacity31
Compaction Plate Technical Data31
General32
CO 2 -Emission32
Fluid Filled Tires (Ballasted Tires)33
Hydraulic System33
Air Conditioning / Automatic Climate Control (ACC) (Optional)34
Tightening Torque35
Machine Description37
Diesel Engine37
Electrical System37
Propulsion System/Transmission37
Brake System37
Steering System37
Vibration System38
Cab38
FOPS and ROPS38
Identification39
Product and Component Plates39
Product Identification Number on the Frame39
Machine Plate40
Explanation of 17PIN Serial Number40
Engine Plates41
Decals42
Location - Decals42
Location - Decals, CALIFORNIA43
Safety Decals43
Info Decals46
Instruments/Controls47
Control Panel and Controls47
Function Descriptions48
Warning Indication - Membrane Panel (Keypad)50
Display Explanations51
Machine Alarm54
DEF-Displays (Urea Tank Level)56
DEF-Displays (Urea Quality)57
DEF Displays (EAT - Tampering)58
DEF Displays (Exhaust Cleaning Lamp)59
DEF Displays (Exhaust Cleaning Lamp Disabled (Inhibit)60
Dynapac Sub System (DSS)61
Main Menu61
User Settings61
Machine Settings62
Service Menu62
About63
Operator Help When Starting64
Operator Help Workmode64
Display When Activating Choice Via the Button Set65
Instruments and Controls, Cab66
Function Description of Instruments and Controls in the Cab67
Using the Cab Controls68
Defroster68
Heat68
Ac/Acc68
ACC - Control Panel69
Main Display Screen69
ACC - Operation Menus69
Electrical System71
Fuses in the Main Switchbox72
Fuses at the Master Switch73
Fuse Box at Master Switch73
Electricity for Urea System74
Fuses in Cab74
Operation75
Before Starting75
Master Switch - Switching on75
Operator's Seat - Adjustment75
Belt Reminder76
Operator's Seat, Comfort - Adjustments76
Control Panel, Adjustments77
Parking Brake77
Display - Control78
Interlock79
Operator Position79
View80
Starting81
Starting the Engine81
Driving82
Operating the Roller82
Machine with Speed Limiter (Speed Potentiometer) - Optional82
Machine with TC (Anti-Spin)83
Slopes (TC (Anti-Spin))84
Interlock/Emergency Stop/Parking Brake - Check84
Vibration85
Manual/Automatic Vibration85
Manual Vibration - Switching on85
Amplitude - Changeover86
Seismic - (Optional)86
Adjustable (Variable) Frequency - (Optional)87
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional88
Setting Limit89
Operation CMV90
Connecting/Disconnecting Compaction Plates90
Before Connecting/Disconnecting Compaction Plates90
Preparation for Connection91
Connecting Compaction Plates92
Disconnecting Compaction Plates95
Operation and Control97
General97
Control97
Use98
After Completing Work99
Braking99
Service Brake99
Secondary Brake100
Emergency Stop100
Switching off101
Parking101
Chocking the Drums101
Master Switch102
Long-Term Parking103
Engine103
Battery103
Air Cleaner, Exhaust Pipe103
Fuel Tank103
Hydraulic Reservoir103
Tires (All-Weather)103
Hoods, Tarpaulin104
Urea Tank (DEF Tank)104
Miscellaneous105
Lifting105
Locking the Articulation105
Lifting the Roller105
Lifting the Roller with Jack106
Unlocking the Articulation106
Towing/Recovering106
Short Distance Towing with the Diesel Engine Switched Off/Not Running107
Towing the Roller108
Transport108
Securing CA2500-CA4600 for Loading109
Operating Instructions - Summary111
Preventive Maintenance113
Acceptance and Delivery Inspection113
Warranty113
Maintenance - Lubricants and Symbols115
Maintenance Symbols116
Maintenance - Maintenance Schedule117
Service and Maintenance Points117
General117
Periodic Service (Service Message) - Optional118
Every 10 Hours of Operation (Daily)119
After the FIRST 50 Hours of Operation119
Every 50 Hours of Operation (Weekly)119
Every 250 / 750 / 1250 / 1750 Hours of Operation120
Every 500 / 1500 Hours of Operation120
Every 1000 Hours of Operation121
Every 2000 Hours of Operation122
Every Other Year123
Maintenance, 10H125
Scrapers - Check, Adjustment125
Scrapers, Pad-Drum126
Scrapers (Heavy Duty), Pad Drum126
Flexible Scrapers (Optional)127
Air Circulation - Check127
Coolant Level - Check128
Diesel Engine Check Oil Level128
Fuel Tank - Filling129
Urea Tank - Refilling129
Hydraulic Reservoir - Check Fluid Level130
Maintenance, First 50H131
Hydraulic Filter - Replacement131
Drum Cartridge - Oil Change132
Tires - Air Pressure - Wheel Nuts - Tightening133
Drum Gearbox - Oil Change134
Steering Hitch - Tightening134
Maintenance - 50H135
Air Cleaner135
Check Hoses and Connections135
Pre-Fuel Filter - Draining136
Lifting Arms, Compaction Plates - Lubrication136
Maintenance Measures - 250 H137
Drum Cartridge - Checking the Oil Level137
Drum Cartridge - Cleaning the Ventilation Screw138
Rear Axle Differential - Check Oil Level138
Rear Axle Planetary Gears - Check Oil Level139
Drum Gearbox - Checking the Oil Level139
Radiator - Check/Cleaning140
Rubber Elements and Fastening Screws - Check140
Battery - Check Condition141
Air Conditioning (Optional) - Inspection141
Automatic Climate Control (Optional) - Inspection142
Maintenance Measures - 500 H143
Drum Cartridge - Checking the Oil Level143
Drum Cartridge - Cleaning the Ventilation Screw144
Air Cleaner144
Checking - Change the Main Air Filter144
Backup Filter - Change145
Air Cleaner - Cleaning145
Rear Axle Differential - Check Oil Level146
Rear Axle Planetary Gears - Check Oil Level146
Drum Gearbox - Checking the Oil Level147
Radiator - Check/Cleaning147
The Engine Fuel Filter - Replacement/Cleaning148
Diesel Engine - Oil and Filter Change149
Hood, Hinges - Lubrication149
Seat Bearing - Lubrication150
Maintenance - 1000H151
Hydraulic Filter - Replacement151
Drum Cartridge - Checking the Oil Level152
Drum Cartridge - Cleaning the Ventilation Screw153
Drum Cartridge - Oil Level Glass153
Air Cleaner154
Checking - Change the Main Air Filter154
Backup Filter - Change154
Air Cleaner - Cleaning155
Rear Axle Differential - Oil Change156
Rear Axle Planetary Gear - Oil Change156
Drum Gearbox - Oil Change157
Radiator - Check/Cleaning157
The Engine Fuel Filter - Replacement/Cleaning158
Diesel Engine - Oil and Filter Change159
Seat Bearing - Lubrication160
Hydraulic Reservoir - Draining160
Fuel Tank - Draining (Optional)161
Air Conditioning (Optional) Fresh Air Filter - Change161
Steering Hitch - Tightening162
Maintenance - 2000H163
Hydraulic Reservoir - Oil Change163
Hydraulic Filter - Replacement164
Drum Cartridge - Oil Change165
Drum Cartridge - Cleaning the Ventilation Screw166
Drum Cartridge - Oil Level Glass166
Air Cleaner166
Checking - Change the Main Air Filter166
Backup Filter - Change167
Air Cleaner - Cleaning168
Rear Axle Planetary Gear - Oil Change168
Rear Axle Differential - Oil Change169
Drum Gearbox - Oil Change170
Radiator - Check/Cleaning170
The Engine Fuel Filter - Replacement/Cleaning171
Diesel Engine - Oil and Filter Change172
Seat Bearing - Lubrication173
Hydraulic Reservoir - Draining173
Fuel Tank - Draining (Optional)174
Air Conditioning (Optional) Fresh Air Filter - Change174
Automatic Climate Control (Optional) - Overhaul175
Drying Filter - Check175
Steering Hitch - Tightening176
Replacing the Urea Tank Suction Filter176
Replacing the Urea Pump Filter177

Dynapac CA3500DCP - Page 2

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