Hypertherm HyPerformance Plasma HPR400 User Manual

7-6
1A
1B
1C
JA.6
BLK
SHLD
RED
J1
RED/BLK
RED
J6
CHA
1
2
3
1
3
2
4 5 6
WHT RED GRN BLK
2
1
J10
3 4
RED
BLK
40
+
21 22
H9
(+)POSITIVE
H9 H8
BLK
BLK
PCB1
PILOT ARC
CONTROLLER
229238
2
1
3
RED
RED/BLK
J1.1J1
RED RED/BLK
I/O
SURGE
INJECTION
141039
CHOPPER SA
129792
4
2
1
3
BLK RED
CS2
J1.4 J4
2
1
3
4
GRN BLK WHT RED
(++)POSITIVE
.22UF
10K
.022UF
10K
.22UF
100K
100
9.1K
350UF
10
10
K1
A1
A2
K2
RED/BLK
2
1
RED
J4.4
J4
3
K1
H9
39
H8
J2
J3
CABLE: 123666
2C
CHOPPER SA
129792
2B
2A
J1
1
2
5 3 4 6
2
1
CHB
J6
JB.6
3
BLK RED
RED/BLK
RED
GRN WHT BLK RED
4 3
2
1
CS1
CR1
J13
J12
JA.1
JB.1
9.1K9.1K
SCH: 041564
ASSY: 041564
PCB: 041562
1B
1C
2C
2A
2B
3B
3C
3A
4C
4B
4A
1A
-
129792
CHOPPER SA
J1
JC.1
5
1
2
4 3 6
RED BLK
JC.6
+
1
2
J6
CHC
3
RED/BLK
RED
38
39
CS3
39
GRN BLK WHT
4 3
2
RED
J14
1
JD.1
129792
CHOPPER SA
4C
4B
J1
4A
5
1
2
4 3 6
-
+
CHD
1
2
J6
3
BLK RED
RED/BLK
RED
38
39
J15
GRN BLK WHT RED
4 3
2
CS4
39
1
PWM
DRV A
DRV B
PWM
DRV C
PWM
DRV D
PWM
RED BLK
RED BLK
BLK RED
PA
CONTROL
POWER
JD.6
3C
3A
3B
SHLD
SHLDSHLD
CS5
-
+
39
38
39
+
39
-
38
39
ENABLE
RED
120VAC
Supply Vac
24VAC
240VAC
YEL RED ORG YEL ORG
L2
Fuse
L1
PE
CUSTOMER SUPPLIED
FUSED DISCONNECT
E-Stop
INPUT WIRING
ALL SUPPLY VOLTAGE
SEE SHEET 12 OF 14 FOR
Handle
L3
Fuse
R10
R11
R12
YEL/BLK
YEL
38
1
2
1
2
RED
RED/BLK
RED
RED/BLK
J21
J21J20
J20
A2
A1
B1
B2
AUX
CON4
CON1
RED
RED/BLK
(-)NEGATIVE
J1
1
A
B
C
D
4 3 2 1
A
B
C
D
4
3 2
SHEET
5-D1
K
SHEET
4-B2
M
SHEET
10-A4
AF
SHEET
3-D4
B
SHEET
6-A2
G
SHEET
6-A2
H
SHEET
3-B1
Q
SHEET
2-D1
AH
SHEET
2-D1
AU
SHEET
4-B3
AD
F
SHEET
3-C1
E
R1
C1
R3
R5
C2
R7
C4
R6
C3
SHEET
3-C1
L
SHEET
4-B3
N
SHEET
6-A1
J
R2
R4
SHEET
18-C2
AJ
R8R9
SHEET
5-C4
Z
T2
SHEET
6-A2
F
SHEET
3-C1
E
SHEET
3-C1
E
L3
SHEET
3-C1
E
L4
SHEET
6-A1
I
SHEET
5-C1
C
SHEET
5-D4
D
L2
L1
SHEET
3-D4
A
T1
SHEET
2-A4
AH
SHEET
2-A4
AU
800A Connection
POINT
CON 3
-A2
+A1
-A2 +A1
229340
SNUBBER
CONTACTOR
CON 2
(-)NEGATIVE
CIRCUIT WITHIN THE
GREY BOX IS REQUIRED
FOR HPR800 UPGRADES
O N LY
ELEC SCH:HPR400XD POWER SUPPLY W/AUTO
F
013374
SHEET 2 OF 24

Hypertherm HyPerformance Plasma HPR400 Specifications

General

Duty Cycle	100% at 400 A
Cutting Capacity	up to 50 mm (2 in)
Output Current	30-400 A
Input Voltage	200 – 480 V, 3-PH, 50/60 Hz
Gas Supply	Oxygen, Air, Nitrogen