Hypertherm HyPerformance Plasma HPR400 User Manual

7-7
17
18
16
14
15
13
9
10
8
7
5
6
4
12
3
2
1
11
3
6
5
4
2
1
1
4
5
6
2
3
6
3
5
4
2
1
J11 J2.11
J1 J2.1
J2.B
J4
ORN 240VAC
RED 120VAC
YEL 24VAC
J15
J9
041802
POWER DISTRIBUTION
PCB2
1 2 21
J12
J13
120VAC HOT
120VAC RTN
24VAC
120VAC
240VAC
1
2
3
4
5
6
240VAC HOT
240VAC RTN
1
2
J8
J2.8
PHASE LOSS OUTPUT
1A
1B
1C
J2.15
6
5
3
4
2
J14
1
J7
1 2
J2.7
J2.14
+5V
-15V
+5V COM
+15V
+/-15V COM
+24V
+24V COM
24VAC HOT
24VAC RTN
COM
240VAC
-
24VAC
+
-
PUMP MOTOR
+
COM
PUMP MOTOR CNTRL
REMOTE ON/OFF
BLU
WHT
BLU
WHT
BLU
WHT
RED
BLK
YEL
BLK
BLK
BLK
RED/BLK
RED
RED/BLK
RED
RED/BLK
RED
K1
K2
F3
F1
F4
F2
F5
F6
F7
D3 120VAC
D26 Pump motor signal
D12 24VAC
D32 -15V
D23 240VAC
D31 +5V
D25 +24V
D33 +15V
7
8
PHASE LOSS INPUT
240VAC HOT
AC1 AC2
K3
+
U5
CHOPPER
POWER
PA
POWER
-
D35 Remote
+24V TEST CONNECTOR
COM
21
J16
LINE VOLTAGE OUTPUT
1 2
COM
SIGNAL
J2
BLK
WHT
7 6
WHT
BLK
REMOTE ON/OFF
WHT
RED
TB2
1
2
3 4
5
CABLE: 123674
BLK
SHD
RED
RED
RED/BLK
1X1
6 RED
7 RED/BLK
CONTROL
WHT
RED
WHT
RED
AC
POWER
LIGHT
RED/BLK
RED
2
1
POWER
PUMP MOTOR DRIVE
COOLOANT SOLONOID
POWER
BLK
WHT
PHASE LOSS
COOLER
POWER
RED/BLK
RED
1
4
5
6
2
3
J2.4
J2.A
ORN 240VAC
RED 120VAC
YEL 24VAC
WHT
RED
HARNESS: 229329
FOR ARCGLIDE THC ONLY
WHT
RED
HARNESS: 229329
FOR ARCGLIDE THC ONLY
K?
RED
RED/BLK
DC CONTACTOR
SECONDARY REMOTE
ON/OFF
RED/BLK
RED
RED
WHT
RED
RED/BLK
6
5
3
4
2
1
7
8
9
SECONDARY REMOTE ON/OFF
RED
WHT
REMOTE ON/OFF FROM PRIMARY
RED
WHT
CABLE: 223071
SEE PAGE 19 FOR
DETAILS OF INTERFACE
BETWEEN PRIMARY
AND SECONDARY
SYSTEMS
A
B
C
4
3 2
D
4
3 2
1
A
B
C
1
D
003142
SECONDARY
REMOTE ON/OFF
1X7
SHEET
2-A4
A
SHEET
5-D1
T
SHEET
6-D4
O
SHEET
2-D3
B
SHEET
2-D2
E
SHEET
2-A1
L
SHEET
7-D4
U
3
3
21
21
SHEET
12-A4
EE
5 6 74
654 7
SHEET
19-A4
BB
SHEET
19-A4
AA
SHEET
11-D4
BC
SHEET
11-B4
BD
SHEET
2-B4
Q
SHEET
3-A3
R
F
SHEET
3-B1
R
ELEC SCH:HPR400XD POWER SUPPLY W/AUTO
F
013374
SHEET 3 OF 24

Hypertherm HyPerformance Plasma HPR400 Specifications

General

Duty Cycle	100% at 400 A
Cutting Capacity	up to 50 mm (2 in)
Output Current	30-400 A
Input Voltage	200 – 480 V, 3-PH, 50/60 Hz
Gas Supply	Oxygen, Air, Nitrogen