Invacare STORM - Table of Contents

3
Contents
Chapter Page
1 Introduction 6
1.1 General information ..................................................................................................................6
1.2 Notes on transport ....................................................................................................................6
1.3 Important symbols in this manual ...........................................................................................6
1.4 Images in this manual...............................................................................................................7
2 Safety and fitting instructions 8
2.1 Before any inspection or repair work......................................................................................8
2.2 General safety information and information about fitting / removal....................................8
3 Tightening torques 10
4 Layout of components and componentry 11
4.1 Overview...................................................................................................................................11
4.2 Electronics modules ...............................................................................................................12
4.2.1 Power module ACS II ...................................................................................................13
4.2.2 ACT actuator module....................................................................................................13
4.2.2.1 ACT 2 actuator module............................................................................................13
4.2.2.2 ACT 4 actuator module............................................................................................13
4.2.3 Lighting PCB.................................................................................................................14
4.3 Joystick boxes.........................................................................................................................15
5 Service plan (1x annually) 17
6 Operational faults 20
6.1 Drive fault diagnosis ...............................................................................................................21
6.2 REM remotes: Error codes and diagnostic codes...............................................................26
6.3 Diagnosis of charging device faults......................................................................................27
7 Test procedures 28
7.1 Testing the motor ....................................................................................................................28
7.2 Testing the electro-mechanical parking brake.....................................................................29
8 Repair work 31
8.1 Covers.......................................................................................................................................31
8.1.1 Opening the rear cover panel.......................................................................................31
8.1.2 Opening the centre panel .............................................................................................32
8.1.3 Opening the front panel ................................................................................................33
8.1.4 Opening the rear light cover .........................................................................................34
8.1.5 Replacing the splash guard..........................................................................................35
8.2 Lighting unit.............................................................................................................................37
8.2.1 Replacing the front bulb (conventional lighting unit) ....................................................37
8.2.2 Replacing the front LED (LED lighting unit)..................................................................38
8.2.3 Replacing the complete front headlight (conventional lighting unit).............................39
8.2.4 Replacing the complete front headlight (LED lighting unit) ..........................................41
8.2.5 Replacing the front bulb holder (conventional lighting unit) .........................................43
8.2.6 Replacing the front bulb holder (LED lighting unit).......................................................44
8.2.7 Replacing the rear bulb (conventional lighting unit) .....................................................45
8.2.8 Replacing the complete rear light (conventional lighting unit)......................................46
8.2.9 Replacing the rear bulb holder (conventional lighting unit) ..........................................48
8.2.10 Replacing the complete rear light (LED lighting unit) ...................................................49
8.2.11 Replacing the rear bulb holder (LED lighting unit) .......................................................51
8.3 Batteries, cables & battery charger.......................................................................................52
8.3.1 Making the batteries accessible ...................................................................................52
8.3.2 Replacing batteries.......................................................................................................54