Maintenance 5
Inspection and maintenance overview
At operating hours
Carried
out
6000 12000
9
8
Hydraulic pump on engine: ch
eck the mountings
Chassis, bodywork and fittings
Chassis, tilt cylinders and steering axle: check the mountings
Check and grease other bearings and joints
Chassis frame
Check the parking brake for correct operation
Clean and grease steering axle
Steering cylinder and steering pivot pin: check the mountings
Controls
Check and oil the pedals
Check the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and
connections
Battery: Check condition, acid level and acid density (even for maintenance-free
batteries)
Hydraulics
Change hydr
aulic oil
Check the b
leeder valve on the hydraulic oil tank for correct operation
Change fe
ed/pressure/suction filter and breather filter of the hydraulic system
Check the
hydraulic system for leaks
Check ti
lt cylinder bearing for wear
Double h
oses: check the pre-load
Load li
ft system
Check the condition, secure mounting and function of the lift mast, lift mast chain, lift
cylinder and end stops
Adjust lift mast chain and spray with chain spray
Check fork arms and arm safety devices
Clean and grease the sideshift, check the mounting
Check slide guides on sideshift for wear
Subsequent tasks
Operating Instructions – 394 807 10 01 EN – 07/2011 115
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