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Manitowoc Grove GMK6300L-1 Maintenance Manual
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03.09.2018
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3 302 809 en
Additional pages for maintenance manual
GMK truck cranes
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3
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Table of Contents
Table of Contents
7
General Instructions
11
Instructions for Using the Maintenance Manual
11
Warnings and Symbols
11
Maintenance Instructions
12
Instructions Regarding the Electronic Controls
14
Safety Instructions for Welding Work
14
Definition of Direction References
15
Conversion Table for US Measuring Units
16
2 2 Safety and Environmental Protection
17
Safety and Environmental Protection
19
Safety Rules
19
Securing against Unauthorised Use
21
Handling Substances Which Are Harmful to the Environment
22
Disposal of the Truck Crane
24
Cleaning
27
Running-In Regulations
33
Maintenance Overview
37
6 6 Lubricants and Consumables
65
Lubricants
67
Lubricants List
68
Lubricant Applications List
69
Lubricants and Consumables
67
Refrigerant
71
Consumables
71
Fuel
71
Engine Coolant Admixtures
71
Exhaust Gas Emission Control
72
Windscreen Washing System Admixtures
72
Fuel for Crane Cab Heating System
72
7 7 Maintenance Work on the Carrier
73
General Instructions
77
Covers
77
Maintenance Work on the Carrier
77
Overview of Maintenance Work on the Carrier
78
Symbols for Maintenance Work
85
Checking the Oil Level
87
Engine
87
Topping up the Oil
89
Checking the Air Filter
90
Checking the Coolant Level
91
General Inspection
92
Have the Radiator Checked/Cleaned
93
Changing the Oil and Oil Filter
97
Changing the Coolant
99
Fuel System
101
Draining off Water from Fuel Filter 1
102
Replacing Fuel Filter 1
103
Replacing Fuel Filter 2
105
Exhaust System with Exhaust Emission Control
107
Checking the Adblue Tank Level
108
Filling up with Adblue
108
Check the Exhaust System for External Damage
109
Having the Adblue System Checked
111
Checking the Oil Level
113
Transmission
113
Changing the Oil and Oil Filter
117
General Inspection
117
Checking the Oil Level
121
General Inspection
121
Transfer Case
121
Changing the Oil
122
Axle Centre Drives - Checking the Oil Level
125
Axle Lines
125
General Inspection
125
Axle Centre Drives - Changing the Oil
128
Final Drives - Checking the Oil Level
131
Final Drives - Changing the Oil
132
Lubricating the Cardan Shafts in the Axle Lines
134
Lubricating Longitudinal Cardan Shafts
135
Checking the Tyres for Damage
137
Wheels
137
Checking the Tyre Pressure
138
Checking that the Wheel Nuts Are Tight
139
Changing the Wheels
140
Checking Brake Lining Thickness
145
Vehicle Brake
145
Suspension
147
Suspension Struts - Checking the Oil Level
147
Suspension Struts - Checking the Fastening
148
Forced Lever - Checking Correct Functioning
149
Pressure Accumulator - Checking the Gas Pressure
150
Checking for Leaks
151
Steering
151
Pressure Accumulator - Checking the Gas Pressure
152
Compressed Air System
153
Draining Water from the Compressed Air System
153
Checking for Leaks
154
Replacing the Filter Cartridge of the Compressed Air Drier
155
Checking the Oil Level
157
Hydraulic System
157
Checking for Leaks
158
Checking the Hydraulic Hoses
158
Cleaning the Magnetic Rods
159
Changing the Ventilation Filter
161
Taking Oil Samples
162
Changing the Hydraulic Oil
167
Changing the Hydraulic Oil Filter
171
Central Lubrication System
175
Checking the Level
175
Bleeding the Central Lubrication System
177
Triggering Intermediate Lubrication
177
Checking the Lighting and Indicators
179
Electrical System
179
Checking the Batteries
180
Checking the Charge Level of the Batteries
182
Charging the Batteries Using the Battery Charger
184
Check the External Starting Socket
185
Air Conditioning System
187
Checking Hoses
187
Checking the Air-Conditioning System
187
Checking the Entire Air-Conditioning System
188
Cleaning the Condenser Fins
188
Changing the Pollen Filter
190
Lubricating the Towbar Coupling
191
Towbar Coupling
191
Checking the Bearing
193
Checking the Cotter Pin
194
Checking the Initial Tension of the Springs
195
Checking the Lower Bushing
195
Checking the Function of the Coupling Jaw/Resetting the Middle Position
196
Checking the Support Ring
196
Checking the Windscreen Washing System
199
Other Maintenance Work
199
Lubricating the Outrigger Beams
200
Checking the Functioning of the Auxiliary Heater
201
Lubricating the Cab Door
201
Lubricating the Connecting and Socket Pins
202
Renewing the Corrosion Protection
203
Having the Fire Extinguisher Checked
205
8 8 Maintenance Work on the Superstructure
207
General Instructions
211
Covers
211
Maintenance Work on the Superstructure
211
Overview of Maintenance Work on the Superstructure
212
Symbols for Maintenance Work
219
Checking the Oil Level
221
Engine
221
Topping up the Oil
223
Checking the Air Filter
224
Checking the Coolant Level
225
General Inspection
226
Have the Radiator Checked/Cleaned
227
Changing the Oil and the Oil Filter
231
Changing the Coolant
233
Change the Silicate Cartridge
235
Fuel System
237
Draining off Water from Fuel Filter 1
238
Replacing Fuel Filter 1
239
Changing Fuel Filters 2 and 3
241
Exhaust System with Exhaust Emission Control
245
Checking the Adblue Tank Level
246
Filling up with Adblue
246
Check the Exhaust System for External Damage
247
Having the Adblue System Checked
249
Checking the Oil Level
251
Hoists
251
Checking the Hoist Brake
252
General Inspection
252
Lubricating the Auxiliary Hoist
253
Changing the Oil/Checking the Oil
255
Having a General Inspection Carried out
256
Having a Partial Inspection Carried out
256
Checking the Oil Level
257
Slewing Gear
257
Checking for Leaks
258
Checking the Slewing Gear Brake
258
Changing the Oil/Checking the Oil
260
Checking the Screws
263
Slewing Bearing
263
Lubricating the Gear Teeth
268
General Inspection
270
Measuring Tilting Play
271
Lubricating the Locking of Turntable
273
Checking the Oil Level
275
Hydraulic System
275
Checking the Hydraulic Hoses
276
Checking the Ventilation Filter
276
Checking for Leaks
277
Oil Filter 1 - Cleaning the Magnetic Rod
278
Changing the Ventilation Filter
280
Pressure Accumulator - Checking the Gas Pressure
281
Taking Oil Samples
281
Changing the Hydraulic Oil Filter
283
Changing the Hydraulic Oil
287
Greasing the Piston Rod of the Derricking Cylinder
291
Main Boom
291
Lubricating the Telescopic Sections
292
Checking the Sheaves
296
Checking the Locking System
297
Checking the Winding
299
Hoist Ropes
299
Checking the Hoist Ropes
300
Lubricating the Hoist Rope
301
Assessing the Condition of the Hoist Rope
302
Replacing the Hoist Rope
308
Setting the Lowering Limit Switch
311
Cable Drums and Slewing Angle Sensor
313
Maintenance of the Slip Ring Assemblies
314
Lubricating the Slewing Angle Sensor
315
Central Lubrication System
317
Checking the Level
317
Checking the Sheaves
319
Hook Blocks
319
Lubricating
319
Checking the Lighting and Indicators
321
Electrical System
321
Checking the Batteries
322
Checking the Charge Level of the Batteries
322
Charging the Batteries Using the Battery Charger
323
Check the External Starting Socket
324
Air Conditioning System
325
Checking Hoses
325
Checking the Air-Conditioning System
325
Checking the Entire Air-Conditioning System
326
Cleaning the Condenser Fins
326
Checking the Windscreen Washing System
329
Other Maintenance Work
329
Checking the Functioning of the Auxiliary Heater
330
Lubricating the Crane Cab Door
331
Lubricating the Step
332
Lubricating the Connecting and Socket Pins
333
Renewing the Corrosion Protection
334
Having the Fire Extinguisher Checked
336
Longer out of Service Periods
339
Torques
343
Spare Parts Required for Maintenance
347
General Information
347
Lighting
347
Spare Parts for the Carrier
351
Spare Parts for the Superstructure
354
Appendix
359
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Manitowoc Grove GMK6300L-1 Specifications
General
Brand
Manitowoc
Model
Grove GMK6300L-1
Category
Construction Equipment
Language
English
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