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MASSEY FERGUSON 5400 Service Manual

MASSEY FERGUSON 5400
886 pages
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AGCO S.A. All rights reserved Beauvais France May 2004
Massey Ferguson 5400
Workshop service manual
n° 3378545M1
CONTENTS
01 - Introduction - Spécifications
03 - Engine
05 - Gearbox
06 - Rear axle
07 - Power take off
08 - Front axle
09 - Hydraulics
10 - Electrical equipment
11 - Electronics

Table of Contents

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MASSEY FERGUSON 5400 Specifications

General IconGeneral
BrandMASSEY FERGUSON
Model5400
CategoryTractor
LanguageEnglish

Summary

01 - Introduction - Spécifications

01A01 - Introduction

Provides an overview of the tractor, including usage instructions, specifications, and general dimensions.

A. Using the manual

Details on manual structure, page numbering, references, amendments, service tools, and repairs/replacements.

B. Specifications

Technical specifications for various tractor models (5425, 5435, 5445, 5455, 5460, 5465) covering engine, gearbox, axles, etc.

C. Ground speed

Tables detailing road speeds at 2200 rpm for different models and gear settings, with tyre specifications.

D. General dimensions

Illustrations and tables showing dimensions and attachment points for various tractor models (5425-5455).

E. Capacities

Table listing fluid capacities for engine oil, cooling, transmission, axles, and fuel tank for different tractor models.

F. Conversion tables

Comprehensive tables for converting units of length, area, volume, power, torque, pressure, speed, weight, and temperature.

G. Locking compounds and sealants

Information on Loctite compounds for repairs, including industrial and commercial names and application methods.

03 - Engine

03A01 - Perkins engine - General

General information about Perkins engines used in the tractor series, including introduction and specifications.

A. Introduction

Provides general information about Perkins engines used in this tractor series.

B. Specifications and standards concerning fuel, oil and coolant

Details specifications and standards for fuel, oil, and coolant quality, as well as emission compliance.

C. Main characteristics

Lists main engine characteristics for various models (5425, 5435, 5445, 5455, 5460, 5465) including type, bore, stroke, capacity, and injection details.

05 - Gearbox

05A02 - General - GBA20 with Power Shuttle Operation

General description of the GBA20 gearbox with Power Shuttle, including main components, construction, and operation.

05B01 - GBA20 input unit with mechanical reverse shuttle

Details the GBA20 input unit with mechanical reverse shuttle, covering general information, removal, refitting, and service tools.

05B02 - Input unit - GBA20 with Power Shuttle

Describes the input unit for GBA20 with Power Shuttle, including general info, preliminary operations, removal, refitting, and service tools.

05C01 - GBA20 mechanical reverse shuttle

Details the GBA20 mechanical reverse shuttle, covering general, operation, preliminary operations, disassembly, and final operations.

05C02 - GBA20 Power Shuttle

Explains the GBA20 Power Shuttle, including general description, removal/refitting, disassembly/reassembly of components, and service tools.

05D02 - GBA20 Speedshift with Power Shuttle

Covers the GBA20 Speedshift with Power Shuttle, detailing general info, operation, preliminary steps, disassembly, and assembly.

05F01 - GBA20 selector rails with mechanical reverse shuttle

Describes the GBA20 selector rails with mechanical reverse shuttle, including general info, servicing guide, fork details, and service tools.

05F02 - GBA20 selector rail with Power Shuttle

Details the GBA20 selector rail with Power Shuttle, covering general info, servicing guide, creeper fork, and service tools.

05G02 - GBA20 output shaft with Power Shuttle

Describes the GBA20 output shaft with Power Shuttle, including general information, preliminary operations, and disassembly/reassembly.

05H02 - GBA20 mainshaft with Power Shuttle

Covers the GBA20 mainshaft with Power Shuttle, including general information, preliminary operations, disassembly, and final operations.

05I02 - GBA20 layshaft with Power Shuttle

Details the GBA20 layshaft with Power Shuttle, covering general info, preliminary operations, removal/refitting, pinion, bearing, and shaft shimming.

05J01 - GBA20 Creeper unit

Describes the GBA20 Creeper unit, including general info, operation, removal, disassembly, reassembly, final operations, and control adjustment.

06 - Rear axle

06A01 - General - GPA20 operation

General description of the GPA20 rear axle operation, including the centre housing assembly and differential.

06B01 - GPA20 Normal Duty Trumpet housings

Details the GPA20 Normal Duty Trumpet housings, covering general description, trumpet assembly, planet carrier, bearings, seals, preload, and lug stud replacement.

06B02 - GPA20 Heavy Duty Trumpet housings

Describes the GPA20 Heavy Duty Trumpet housings, including general info, trumpet assembly, planet carrier, bearings, seals, preload, and wheel stud replacement.

06C01 - GPA20 brake piston

Covers the GPA20 brake piston, including general description, disassembly, and reassembly procedures.

06D01 - GPA20 handbrake unit and control

Details the GPA20 handbrake unit and control, including general info, operation, disassembly, reassembly, and control adjustment.

06E01 - GPA20 differential

Explains the GPA20 differential, including general info, removal/refitting of flange and lock assembly, disassembly/reassembly, drive pinion, ring gear, and backlash adjustment.

06F01 - GPA20 hitch / Linkage

Covers the GPA20 hitch and linkage system, including general info, removal, disassembly, reassembly, refitting, rear hitch presentation, and lift ram.

06G01 - GPA20 hitch hooks

Presents the different types of tractor hitches and hooks, and details adjusting automatic hook tie-rods and controls.

06H01 - GPA20 rear wheels / hubs

Describes the GPA20 rear axle wheel assembly, including general info, wheel assembly description, changing track spacing, and replacing wheel studs.

07 - Power take off

07A01 - General - GPA20 operation

General description of the GPA20 PTO operation, including the PTO drive mechanism, clutch, and shaft details.

07B01 - Intermediate shaft - Driving pinions - GPA20 brake

Details the intermediate shaft, driving pinions, and GPA20 brake, covering general info, operation, and 2-speed/4-speed PTO procedures.

07C01 - GPA20 removable shaft

Covers the GPA20 removable shaft, including general info, replacing shafts, rear bearing procedures, and pinion disassembly/assembly.

07D01 - GPA20 shiftable shaft

Describes the GPA20 shiftable shaft, including general info, layout, rear bearing procedures, pinion disassembly, and flange shaft details.

07E01 - GPA20 - GSPTO

Explains the GPA20 GSPTO, covering general info, operation, disassembly/reassembly for 2WD and 4WD versions, and control adjustment.

08 - Front axle

08A01 - General

General description of the front axle, including its components, characteristics, dimensions, and product identification.

08E01 - GPA20 multidisc 4WD clutch

Details the GPA20 multidisc 4WD clutch, covering general info, operation, removal, disassembly, reassembly, and locally made tools.

09 - Hydraulics

09A01 - Description of circuit open centre 57 l/mn

Describes the open centre hydraulic circuit, including general info, low/high flow rate circuits, and diagrams of mechanical and power shuttle Speedshift.

09B01 - Right-hand cover – 57 l/min Open Centre

Details the right-hand cover for the 57 l/min Open Centre hydraulic system, covering general info, channels, ports, removal/refitting, and pump procedures.

09C01 - Left-hand cover - 57 l/min Open Centre

Covers the left-hand cover for the 57 l/min Open Centre hydraulic system, including general info, and removing/refitting procedures.

09D01 - Trailer braking - Open centre

Explains the trailer braking system (Open Centre), covering general info, removal/refitting of the brake spool valve, operation, and versions without trailer braking.

09E01 - Auxiliary spool valve

Details auxiliary spool valves, including general info, layout, flow divider operation, removal/refitting, and different spool valve types.

09F01 - Lift control spool valve - Open Centre

Describes the lift control spool valve for Open Centre systems, covering general info, layout, neutral, lifting, lowering positions, shock valve, and removal/refitting.

09H01 - 17 bar - 5 bar and 1.5 bar valves - Open centre

Details the 17 bar, 5 bar, and 1.5 bar valves for Open Centre hydraulic circuits, including general info, descriptions, and removal/refitting procedures.

09I01 - Unassisted brake master cylinders

Covers unassisted brake master cylinders, including general info, hydraulic lines, servicing advice, single/double circuit types, brake pedal adjustment, and bleeding procedures.

09I02 - Assisted brake master cylinders

Details assisted brake master cylinders, including general info, hydraulic lines, servicing advice, brake master cylinders, FTE valve, pedal adjustment, and bleeding procedures.

10 - Electrical equipment

10A01 - Fuse box and relays

Details the fuse box and relays for Europe, North America, and Germany, including connector references and layouts.

10A02 - GBA20 electronic equipment

Covers GBA20 electronic equipment, including general info, cab equipment, engine equipment, transmission, bulbs, lighting, calculator supply, and wiring diagrams.

11 - Electronics

11B10 - AUTOTRONIC 5 - Description

Describes the AUTOTRONIC 5 system, covering general info, status flowcharts, connector pin allocation, automatic responses, and PowerShuttle principles.

GUF511 - AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters

Details the programming and setting parameters for AUTOTRONIC 5 PowerShuttle, including programming steps and setting parameters.

GUF512 - AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics

Covers tests and diagnostics for AUTOTRONIC 5 PowerShuttle, including Autotronic 5 statuses, gearbox function, and PTO function.

GUF513 - AUTOTRONIC 5 - PowerShuttle - Error codes

Details error codes for AUTOTRONIC 5 PowerShuttle, including reading, listing, analysing components, and analyzing other error codes.

GUF514 - AUTOTRONIC 5 - PowerShuttle - Calibration and adjustments

Covers calibration and adjustments for AUTOTRONIC 5 PowerShuttle, including calibrating the Power Shuttle, adjusting progressive shifting, manoeuvring pedal, and clutch pedal.

GUF515 - AUTOTRONIC 5 - PowerShuttle - Electrical diagrams

Provides electrical diagrams for AUTOTRONIC 5 PowerShuttle, including supply, safety signals, component layouts, and various system diagrams.

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